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Rib Material

  • 1.  Rib Material

    Posted 10-29-2020 12:31
    Dear List,
    First, thank you for the informative replies to my last questions.
    I am selecting rib stock for my current project.
    Assuming an understanding of beam strength, stiffness and mass.
    Assuming an understanding of FSPL, MOE of different species.
    I have an understanding, not a degree.
    What difference, what advantage/disadvantage, is there between sugar pine and sitka for soundboard ribs?
    A Rib Crowned System dried to slightly under 6% EMC before rib pressing.

    Thank you in advance for your input.
    Fenton


    Virus-free. www.avg.com


  • 2.  RE: Rib Material

    Posted 10-29-2020 20:49
    I don't think that is the right approach. Acoustically, weight is important. Weigh the original board and try to make the new board 3 lbs lighter without reducing its size. Most boards are 3-8lbs too heavy. Then, apply the correct downbearing load the board will handle.
    -chris

    ------------------------------
    Chernobieff Piano Restorations
    "Where Tone is Key"
    chernobieffpiano.com
    grandpianoman@protonmail.com
    Lenoir City, TN
    865-986-7720
    ------------------------------



  • 3.  RE: Rib Material

    Posted 10-29-2020 20:50
    Assuming as you say all the engineering stuff is understood, each wood has properties that are not quantified on the structural tables...ie each species will filter frequencies a little differently than other structurally similar woods. 

    Also, structurally, using the two different woods, equivalent beam strengths, will have different cross section area and thus weigh different amounts, I believe.

    ------------------------------
    Jim Ialeggio
    grandpianosolutions.com
    Shirley, MA
    978 425-9026
    ------------------------------



  • 4.  RE: Rib Material

    Registered Piano Technician
    Posted 10-29-2020 23:18
    I think sugar pine is more stable than spruce, so it will resist loosing crown better over time if the forces crown places upon the rib are below the elastic limit. I would try to match the grain size to the original. I don't crown the ribs but I do place what "crown" the rib stock exhibits in the pro-crown orientation. My suspicion is sugar pine ribs produce a warmer tone over spruce. But hey, many spruce ribbed boards sound wonderful.

    I like to drop the EMC of the panel down to just below 5% over a couple of weeks before I belly the board. I have never had one of my boards crack as far as I know and I think the lower EMC protects against problems when ambient RH drops below 30%. I do get some pressure ridges after the board has been installed. I wait a week or often more before finishing the top side because I drill and notch bridges in the piano and glue the pinblock in after that. This lets me remove the pressure ridges.

    I glue the highest treble rib first and finish with the lowest one, (I use go-bars). I want all ribs glued in about 20 minutes after the board is removed from the hot box. This maximizes crown in the treble.

    ------------------------------
    Edward McMorrow
    Edmonds WA
    425-299-3431
    ------------------------------



  • 5.  RE: Rib Material

    Registered Piano Technician
    Posted 10-30-2020 22:04

    I don't think it matters in terms of load bearing as long as you take into account the different MOE of each species. There are many very successful soundboard builders who use sitka ribs. Panel species, I believe, do have different characteristics-at least based on my own experience building boards with both sitka and white spruce. 

    Is the weight difference significant enough to matter? I don't know. The specific gravity (density) varies between species. Sugar pine has a higher specific gravity than sitka spruce so since sitka is stiffer and therefore should have less total volume for the same load bearing properties a set of sitka ribs should be lighter than a set of sugar pine ribs. 

    Is lighter always better?  The adage is light but not too light. What is too light?  I don't know but I'm skeptical about trying to reduce the conventional Steinway board by 3-8 lbs or whatever. Stiffness and mass both contribute to impedance characteristics. We want the board "responsive"
    but not too responsive, Too responsive in this context means percussive to me. Making significant changes to the mass (or stiffness) should involve, in my opinion, significant changes to the scaling and probably the hammer as well. 

    Since you're not relying on compression crowning the question of whether sugar pine ribs crown differently than sitka under compression is another question which I can't answer at this time. 



    ------------------------------
    David Love RPT
    www.davidlovepianos.com
    davidlovepianos@comcast.net
    415 407 8320
    ------------------------------



  • 6.  RE: Rib Material

    Posted 10-31-2020 10:47
    A while back I made a video comparing the weights of 3 Baldwin R soundboards, and i show there is a great discrepancy in weight between the boards. In the last 5 years. there has always been a Baldwin R in my shop coming through, and i have gotten to know the instrument very well.  When the boards are on the light side, they end up being a piano that has a nice full round tone with great sustain in my opinion. And the voicing process seems to be much easier. Before i caught onto the effect weight has, I use to copy the boards that were in the piano like everyone else. But as time went by I asked, "why copy the board that has an extra 3 lbs on it?" Or, why copy the board that is missing 3 lbs?  That's why in the past when we discussed the "impedance" stuff I asked this forum how does a math equation decide which way to go?
    The OP didn't mention make or model so assuming for a moment he is going from a compression crowned board to a rib crowned board I would ask why? By staying close to the original you have many advantages, as many of the choices are pretty clear. Also, the customer owned the piano and must have once loved it, so its also easier to give them something they want. 
    Switching to another system there are many unknowns it seems to me.

    https://www.youtube.com/watch?v=IQ5vcmJWfkQ&t=3s

    -chris

    ------------------------------
    Chernobieff Piano Restorations
    "Where Tone is Key"
    chernobieffpiano.com
    grandpianoman@protonmail.com
    Lenoir City, TN
    865-986-7720
    ------------------------------



  • 7.  RE: Rib Material

    Posted 10-31-2020 14:51
    Thank you for all the thoughtful responses.
    As to the question why replace a CC with RC, I've always done it this way.
    It is simply my protocol, I have attempted some very dry pressings, 5% or even below,
    but I found it difficult to control humidity at that low level, I also was not pleased with the result,
    at least in my shop with my procedures. Humidity control is an art in itself with more radical dry downs requiring more
    skill, at least for me.
    Question: How long should the panel be drying to stabilize? I do have a sample ( Ron N. ) with dial that I watch.
    Looking at this a couple weeks seems fine, but I tend to want it living in there for longer before I press.
    Comments please.
    Ed M., I also have noticed very slight ridges at the seams on my panels.
    I typically finish both sides of the panel before installation, at least I get sealer on the top.
    I do this thinking the crown will just 'run away' somehow if I only finish the back.
    I know I can keep it in the box.
    I notice these ridges after the install with the finish on making a more reflective surface, I'm
    now considering waiting as you do to finish the top after install.
    Can I assume you sand these down with a DA or RO sander, 80 grit?
    Since I don't see them with out finish I will just pay close attention to sanding these seams.
    I appreciate the forum.
    I'll be off the grid  for a week in the Mojave, please do not take my lack of participation here
    as a lack of interest.
    Fenton
    Post Script : On this forum I learned of a Dikeman Scraper, a vintage tool with a Pat from 1906.
    I found an example which only needed sharpening, a wonderful tool.


    ------------------------------
    Fenton Murray, RPT

    Fenton
    ------------------------------



  • 8.  RE: Rib Material

    Posted 10-31-2020 16:19
    Regarding stabilization of the panel:  I set my kiln to the EMC i want using RH and Temp. Then I use a balance to monitor the panels weight. When the weight stabilized you are good to go.
    This also shows the failure of accuracy in using a Ron N or Gravagne widget because a panel has to give off more water than a panel, due to its size.

    Regarding the finishing: I only finish the bottom before installation, then let the soundboard sit a month to stabilize only then, sand smooth and apply finish to the top. I like to think that once you put the bridge on and glue the panel in, that stops the crowning,  and the remaining hygroscopic forces then squish upon itself and develop the ridges. That's why(and I agree) that Ed M says you want the ridges as a feedback loop that the install was done properly. Something like that.
    -chris

    ------------------------------
    Chernobieff Piano Restorations
    "Where Tone is Key"
    chernobieffpiano.com
    grandpianoman@protonmail.com
    Lenoir City, TN
    865-986-7720
    ------------------------------



  • 9.  RE: Rib Material

    Posted 11-01-2020 04:29
    Chris C. wrote: "...a panel has to give off more water than a panel..."

    I trust there is a wording error here? Please clarify.

    "...you want the ridges as a feedback loop that the install was done properly."

    You want to see panel damage as a feedback loop that the install was done properly? I would suggest nothing like that. I prefer to install my soundboards in an undamaged manner.


    ------------------------------
    Terry Farrell
    Farrell Piano Service, Inc.
    Brandon, Florida
    terry@farrellpiano.com
    813-684-3505
    ------------------------------



  • 10.  RE: Rib Material

    Posted 11-01-2020 05:04
    Fenton M. wrote: "Question: How long should the panel be drying to stabilize? I do have a sample ( Ron N. ) with dial that I watch.
    Looking at this a couple weeks seems fine, but I tend to want it living in there for longer before I press.
    Comments please."

    A soundboard panel usually takes two or three days to stabilize at an adjusted moisture content (MC). However, much of that depends on how you control the temperature and the relative humidity (RH) in the room where the hot box is and in the hot box itself. Another large factor affecting the rate of MC change is what kind of air exchange your hot box has with the room environment it is in. When I built my first soundboard panel many years ago, I overlooked that last factor. I sealed the hot box thinking that if I was going to rely of heat to lower the RH in the box, then I want to be efficient and not let any heat out. Nice idea, but keep in mind that as the panel MC goes down, water evaporates off the panel, i.e. water is introduced into the hot box air and hence raises RH. I ended up not closing the hot box doors completely and that has provided enough air exchange to allow accurately calculating MC based on shop air RH. The door opening is on the bottom of the hot box so that I don't loose much heat at all.

    Regarding measuring panel stabilization, I found that the Nossaman 
    gauge looses its accuracy over time - the varying MC of the wood in the gauge apparently alters/damages the wood in some way over time. What I do is much more simple and very accurate. I simply make a pencil mark on one edge of the panel near where the panel is widest (width being perpendicular to flitch length). Then I tap a small nail near the edge of the panel on the opposite side of the panel. Then measure the width of the panel before hot box treatment. When drying the panel down to 6% or so MC, the panel will shrink a good 5 to 10 millimeters in width. Very easy to measure and monitor, and determine when stabilization has occurred.



    It's difficult to see in the picture, but if you look real close along the lower (bass) edge one rib line toward the aft end from the belly rail you can (kinda sorta) see my nail near the edge of the panel. Then go across the panel to the reverse arc of the treble side curve and there is a pencil mark to establish a consistent place to make your measurement. IMHO, it's just a very simple method of very accurately determining panel stabilization. As accurate as Chris C.'s method of weighing (good method, actually), but much more simple. And you also get the added benefit of opening the hot box to let out excess moisture to hasten stabilization!

    ------------------------------
    Terry Farrell
    Farrell Piano Service, Inc.
    Brandon, Florida
    terry@farrellpiano.com
    813-684-3505
    ------------------------------



  • 11.  RE: Rib Material

    Registered Piano Technician
    Posted 11-01-2020 01:34

    Chris

    What makes you think most people copy what's there?  Most people I know don't, though they may use the original design as a reference or starting point. 

    The math doesn't tell you which way to go, it gives you a quantifiable way to know what you did and modify it in a measurable way as you see fit on the next project. Otherwise it's just guess work.

    The math that people use doesn't actually measure impedance, it measures the features that affect impedance. But ultimately the impedance characteristics are a big part of what our ears are responding to and tell us whether it's working or not. 

    It's interesting that you ask why anybody would change from the original compression crowned system to a rib crowned system yet you seem to have no problem reducing the original weight from 3-8 lbs, probably representing anywhere from 15–45% of the original weight of the assembly.  I presume you do that because you like the sound better. I'm not sure everyone would agree but I would guess the person who goes from compression to rib crowned would make no less compelling an argument. 

    What the math tells me is that you can't possibly reduce the weight of an assembly by that much without having a fairly drastic impact on the impedance characteristics whether you take the weight from panel thickness or rib dimensions or both. I won't argue with anyone's taste, but I can't imagine doing that on any assembly that I can think of, not without some drastic changes to other elements of the design to accompany it. 



    ------------------------------
    David Love RPT
    www.davidlovepianos.com
    davidlovepianos@comcast.net
    415 407 8320
    ------------------------------



  • 12.  RE: Rib Material

    Posted 11-01-2020 02:58
    David,
    If the math is telling you that its impossible to remove weight off of a soundboard without a drastic impact, then something is wrong with the math. As shown in the video Baldwin themselves reduced the weight from 18.9 lbs down to 15.1 pounds on the R. That's a 20% reduction. In my way of thinking there was 3 pounds of wood that didn't need to be there. So when i reduce weight off of the heavy boards, i am following Baldwins and others precedent. 
    -chris

    ------------------------------
    Chernobieff Piano Restorations
    "Where Tone is Key"
    chernobieffpiano.com
    grandpianoman@protonmail.com
    Lenoir City, TN
    865-986-7720
    ------------------------------



  • 13.  RE: Rib Material

    Registered Piano Technician
    Posted 11-01-2020 12:56
    I've asked you several times on this question to show exactly where you took the weight from so I can see what you're talking about.  You've not responded to that yet.  Discussing this in vague terms is pretty meaningless.  Give me the numbers on the components that you either removed or reduced.  I doubt there's something wrong with the math unless we've changed universes since we last discussed this.  It's certainly possible that a 20% reduction on a board that's overbuilt will render something more pleasing but you are giving general advice to reduce mass as a standard course, I think you've mentioned anywhere from 3-8 lbs.  I think that's a faulty approach without knowing what the numbers are to begin with.

    ------------------------------
    David Love RPT
    www.davidlovepianos.com
    davidlovepianos@comcast.net
    415 407 8320
    ------------------------------



  • 14.  RE: Rib Material

    Posted 11-01-2020 04:31
    Chris C. wrote: "...I use(d) to copy the boards that were in the piano like everyone else."

    Oh boy, where do I start?


    ------------------------------
    Terry Farrell
    Farrell Piano Service, Inc.
    Brandon, Florida
    terry@farrellpiano.com
    813-684-3505
    ------------------------------



  • 15.  RE: Rib Material

    Posted 11-01-2020 09:09
    Chris, If you want to really reduce weight, you might consider switching out to titanium pins. It'll cut pin weight in half.  I experimented with them, yes on a client's piano, notes 49-88, and there some very interesting results. I will mess with it again in the near future.  





    ------------------------------
    Jim Ialeggio
    grandpianosolutions.com
    Shirley, MA
    978 425-9026
    ------------------------------



  • 16.  RE: Rib Material

    Posted 11-01-2020 09:28
    Jim,
    That is interesting. Where do you get them? And where do the titanium pins fall in hardness to the wire?
    -chris

    ------------------------------
    Chernobieff Piano Restorations
    "Where Tone is Key"
    chernobieffpiano.com
    grandpianoman@protonmail.com
    Lenoir City, TN
    865-986-7720
    ------------------------------



  • 17.  RE: Rib Material

    Posted 11-01-2020 09:45
    Thank you David and Terrence for the challenges and analysis of my posts. I'm WAY more cautious when i write now than i use to be.

    It would be nice if you guys would publish some before and after weights. And whether or not you reduced the boards size. For the most part, I want my boards to take full advantage of the space and only add a cut-off bar so a rib won't exceed 45".

    Thanks again,
    -chris

    ------------------------------
    Chernobieff Piano Restorations
    "Where Tone is Key"
    chernobieffpiano.com
    grandpianoman@protonmail.com
    Lenoir City, TN
    865-986-7720
    ------------------------------



  • 18.  RE: Rib Material

    Posted 11-01-2020 11:37
    Grade 5 titanium...same stiffness as steel, much softer than steel, close to aluminum, half the weight of steel.  I bought raw .078" wire and made the pins myself, with a hacksaw and grinding wheel.  https://tmstitanium.com/

    ------------------------------
    Jim Ialeggio
    grandpianosolutions.com
    Shirley, MA
    978 425-9026
    ------------------------------



  • 19.  RE: Rib Material

    Registered Piano Technician
    Posted 11-01-2020 12:19
    Chris, you seem so purposely vague about real world numbers, what you are trying to do and how you go about it, that there is very little that we the readers can sink our teeth into and make sense out of. That limits the value of what you say.  Then you ask the skeptics for numbers that you do not give yourself.

    I do not think it would be difficult for you to weigh each rib of a full set of prepped ribs made to your design  You could have removed each of the original ribs, cleaned them up, and weighed them.  That would be very interesting, since I have seen pictures of your asymmetrical rib design on Piano World.  You could weigh the original bridges after removal and the capped and prepped bridges before installation. And weigh the panels themselves.  This would tell more of the tale, and be instructive.  

    http://forum.pianoworld.com/ubbthreads.php/topics/3024674/re-a-soundboard-making-pictorial.html#Post3024674


    You have not offered numbers for the panel in terms of thickness and tapering for both the original and the new.  I suggested this tool to you as a means of readily and quickly measuring thickness.
     www.magicprobe.net Pretty interesting electronic thickness gauge.

    In the Piano World discussion from which this subject derives, you were less than careful about certain claims.  Your rib material of choice these days is Eastern White Pine, which appears to be an excellent substitute for Sugar Pine.  They both weigh about the same - the average dried weight (ADW) for both is 25 lbs.  The Eastern White Pine is a bit stronger, the MOE of EWP is 1,240.000 and the MOE of Sugar Pine is 1,190,000 lbs per square inch, the EWP is 1.04 times stronger.  You compared the EWP to Sitka Spruce, saying that the Spruce is much heavier.  With an ADW of 27 lbs,  Sitka Spruce is heavier, at 1.08 times that of EWP.  But Sitka Spruce is also stiffer than EWP (1.29 times so - the MOE of Spruce is 1,600,000).  If you are making a rib of the same stiffeness, the Sitka Spruce rib can be made smaller, so I think the actual weight differences would be negligible.  You actually claimed that the EWP is almost as light as Balsa.  That is far from true.  EWP is 2.78 times heavier than Balsa - the ADW of Balsa is only 9 lbs. compared to EWP at 25 lbs. 

    I will be going down to Jim's shop in the coming weeks to listen to his Titanium pins.  That will be interesting.and fun.   

     



    ------------------------------
    William Truitt
    Bridgewater NH
    603-744-2277
    ------------------------------



  • 20.  RE: Rib Material

    Registered Piano Technician
    Posted 11-01-2020 12:59
    I'm not talking about cut-off bars.

    ------------------------------
    David Love RPT
    www.davidlovepianos.com
    davidlovepianos@comcast.net
    415 407 8320
    ------------------------------



  • 21.  RE: Rib Material

    Registered Piano Technician
    Posted 11-01-2020 12:58
    It will cut what weight in half?  The weight of the pins?  How much does a set of bridge pins weigh on a whole piano?  Is that a significant reduction?  I doubt it.

    ------------------------------
    David Love RPT
    www.davidlovepianos.com
    davidlovepianos@comcast.net
    415 407 8320
    ------------------------------



  • 22.  RE: Rib Material

    Registered Piano Technician
    Posted 11-01-2020 13:11
    Just to put out some numbers, there are about 450 pins in a piano, 100 pins weighs about 50 grams so there are 225 grams worth of pins in a piano.  That's about .5 lbs.  So if switching to titanium pins reduces the weight by 1/2 then we're talking about the difference of 1/4 lb over the entire assembly.  It seems unlikely that makes any difference in terms of mass in the assembly.

    ------------------------------
    David Love RPT
    www.davidlovepianos.com
    davidlovepianos@comcast.net
    415 407 8320
    ------------------------------



  • 23.  RE: Rib Material

    Registered Piano Technician
    Posted 11-01-2020 14:47
    David, Titanium is 45% lighter than steel.  if we use your 5 lbs as an example, then substituting Tttanium for steel would mean that the set of pins would weigh 2.75 pounds.  Whether that weight difference is signifcant tonally by itself, is an argument for another time. 

    However, Steel is much harder than Titanium.  The Brinell  hardness of steel is 121, Titanium 70.  There are those who will argue that the relative softness of Ttianium does have an effect on the tone - that the harder steel contributes to falseness in the strings.  

    Jim has heard the Ttianium and can throw in his two cents.


    ------------------------------
    William Truitt
    Bridgewater NH
    603-744-2277
    ------------------------------



  • 24.  RE: Rib Material

    Posted 11-01-2020 14:57

    WILLIAM:  Chris, you seem so purposely vague about real world numbers, what you are trying to do and how you go about it, that there is very little that we the readers can sink our teeth into and make sense out of. That limits the value of what you say.  Then you ask the skeptics for numbers that you do not give yourself.

    I do not think it would be difficult for you to weigh each rib of a full set of prepped ribs made to your design  You could have removed each of the original ribs, cleaned them up, and weighed them.  That would be very interesting, since I have seen pictures of your asymmetrical rib design on Piano World.  You could weigh the original bridges after removal and the capped and prepped bridges before installation. And weigh the panels themselves.  This would tell more of the tale, and be instructive.  

    forum.pianoworld.com/ubbthreads.php/topics/3024674/...

     

     

    ME:  I have shared the numbers many times. Even made a video. So I don't understand how you can say I'm being vague. Again, (and I'll try to be more clear) I can take a board that weighs 19lbs in a 5'8" piano and reduce it to 15 lbs. This happens collectively:

    1: re-engineering the rib scale so that it has a 20% built in stress safety margin. They end up much lighter than the original because of them being made to slightly smaller dimensions, changing from spruce to EWP, and eliminating excess wood on the long side away from the bridge.

     

    1. A lot of thicknessing comes off the bass and the corner of the panel. I use Spruce. Often most pianos leave their panels much too thick. So more can come off than people realize. I would say that I am probably in ballpark of SS diaphragmatic panel but I leave my treble portion thicker than they do. At the end of the video was a Steinway M soundboard and it too weighed 15lbs.

     

    1. I use the old root of the bridge and lately have been recapping with hickory. Yes it's a little heavier (but not much) than maple but it's worth it. WAY worth it.

    I honestly don't see the need to itemized the weight of everything as the final weight difference says it all.


    WILLIAM:   You have not offered numbers for the panel in terms of thickness and tapering for both the original and the new.  I suggested this tool to you as a means of readily and quickly measuring thickness.  www.magicprobe.net Pretty interesting electronic thickness gauge.

     

    ME:  Very nice tool and I appreciate the awareness of it. Thank you.

    WILLIAM:   In the Piano World discussion from which this subject derives, you were less than careful about certain claims.  Your rib material of choice these days is Eastern White Pine, which appears to be an excellent substitute for Sugar Pine.  They both weigh about the same - the average dried weight (ADW) for both is 25 lbs.  The Eastern White Pine is a bit stronger, the MOE of EWP is 1,240.000 and the MOE of Sugar Pine is 1,190,000 lbs per square inch, the EWP is 1.04 times stronger.  You compared the EWP to Sitka Spruce, saying that the Spruce is much heavier.  With an ADW of 27 lbs,  Sitka Spruce is heavier, at 1.08 times that of EWP. 

     

    ME:   Thank you for verifying the data.

     

     

    WILLIAM:  But Sitka Spruce is also stiffer than EWP (1.29 times so - the MOE of Spruce is 1,600,000).  If you are making a rib of the same stiffeness, the Sitka Spruce rib can be made smaller, so I think the actual weight differences would be negligible. 

     

     ME: True, but who said I am after the same stiffness?  If the fundamental frequency of a board is an indicator of stiffness (and I think it is) most soundboards have a fundamental frequency in the upper 50's in herz (New ones , probably a little higher). Older boards drop down to the low 50's. My boards are in the mid 40hz range when new. I did have to come up with a better way to set downbearing than what I was doing (aka gravagne) to get better results, but that is another story.

     

     WILLIAM: You actually claimed that the EWP is almost as light as Balsa.  That is far from true.  EWP is 2.78 times heavier than Balsa - the ADW of Balsa is only 9 lbs. compared to EWP at 25 lbs. 

     ME:  HAHA, you got me William!!  Actually, this was just me trying to describe something in a bad way.  I was just trying to describe that the EWP ribs were a lot lighter than spruce ribs.

    WILLIAM: I will be going down to Jim's shop in the coming weeks to listen to his Titanium pins.  That will be interesting and fun. 

     

    ME:  Yes, enjoy, I would like to visit him one day myself.  I've never been to Boston, but would like to spend a vacation there.

     

    -chris



    ------------------------------
    Chernobieff Piano Restorations
    "Where Tone is Key"
    chernobieffpiano.com
    grandpianoman@protonmail.com
    Lenoir City, TN
    865-986-7720
    ------------------------------



  • 25.  RE: Rib Material

    Posted 11-01-2020 15:34
    The titanium pins were extremely clean. Less of the minor falseness coppered steel can exhibit. Falseness not defined as irritating beats, but less minor movement of noise in the tone. All pins were installed with only 10mm between front and back pins @ 13 deg termination angles 18 deg pins, .078" pins notes 45-88 .

    I have been using tight spacing like this for the last four bellies, and will continue to do so as I observe a trend in the tonal improvements I am hearing belly to belly. I am not comfortable saying anything definitive yet, as I need to see if the trend holds...but terminations, in my thinking, have become paramount, and to some large degree superseding the primacy of the belly ribbing and panel design. These bellies I have been working have all been original boards which recieved a resuscitation protocol I have been testing and proving the last year or so. ​

    Will, the titanium went out to the customer, unfortunately. For some inexplicable reason, he wanted to play his piano <G>. The Chick 106 is in my shop, as its mine. It does have the 10mm spacing throughout, but not the titanium pins. (coppered steel)

    ------------------------------
    Jim Ialeggio
    grandpianosolutions.com
    Shirley, MA
    978 425-9026
    ------------------------------



  • 26.  RE: Rib Material

    Posted 11-01-2020 17:41
    Jim,
    I ordered some titanium wire, thanks for sharing this tip.
    -chris

    ------------------------------
    Chernobieff Piano Restorations
    "Where Tone is Key"
    chernobieffpiano.com
    grandpianoman@protonmail.com
    Lenoir City, TN
    865-986-7720
    ------------------------------



  • 27.  RE: Rib Material

    Registered Piano Technician
    Posted 11-02-2020 06:41
    Hi Jim:

    I will miss having the opportunity to hear the titanium pins, but I certainly want to hear your Chickering with the 10 mm. spaced front to back pins - given our ongoing discussion about the effect pin spacing has on the efficiency of the termination and perceived tonal improvements.  Tom will be coming with me and possibly Doug Kirkwood. 

    If the customer wants to play your rebuild, that is probably a good sign.  :-)

    ------------------------------
    William Truitt
    Bridgewater NH
    603-744-2277
    ------------------------------



  • 28.  RE: Rib Material

    Registered Piano Technician
    Posted 11-02-2020 07:11
    Chris, I was already aware that you are ribbing your boards more lightly than the factory original might be, and I understood your reasoning.  In presenting the material in the way that I did, at that point I was trying to make comparisons as much as possible apples to apples.  That is to say understanding where we are prior to departure from that due to design considerations.  Doing so is useful for my understanding of what is going on, and likely so for others too.  

    Since your asymmetrical rib design is a recent modification for you and perhaps goes further in lightening a rib than your earlier "conventional" ribbing, I ask that you give us dimensions of a original rib (likely spruce) and the weight of that rib.  Then make an Eastern White PIne rib in your earlier rib profile and give us weight and dimensions.  Finally your new ARD and associated numbers.  

    Am I guessing correctly that you are already keeping track of these details, and that it is a simple matter of sharing them?

    You resist sharing such details, saying only that the only thing that is important is how much the board weighs in total.  I think your lack of detail makes that value little more than a number to anyone who is trying to understand what is going on and how you are achieving your weight goals along with the accompanying tonal improvements.  The net result is that we have little reason to believe that what you claim to be true, and is of little value to us.  


    ------------------------------
    William Truitt
    Bridgewater NH
    603-744-2277
    ------------------------------



  • 29.  RE: Rib Material

    Registered Piano Technician
    Posted 11-01-2020 20:00
    Will

    i think you misread my post. The total weight of the pins I estimated to be .5 pounds-1/2 pound. So the net savings is 1/4 pound.

    ------------------------------
    David Love RPT
    www.davidlovepianos.com
    davidlovepianos@comcast.net
    415 407 8320
    ------------------------------



  • 30.  RE: Rib Material

    Posted 11-01-2020 20:10
    Just to clarify, my choice of the titanium had nothing to do with weight, actually. I just mentioned it as a weight reduction vector if someone was looking for weight reduction.

    ------------------------------
    Jim Ialeggio
    grandpianosolutions.com
    Shirley, MA
    978 425-9026
    ------------------------------



  • 31.  RE: Rib Material

    Posted 11-26-2020 11:54
    Posted 24 days ago
    Chris, I was already aware that you are ribbing your boards more lightly than the factory original might be, and I understood your reasoning.  In presenting the material in the way that I did, at that point I was trying to make comparisons as much as possible apples to apples.  That is to say understanding where we are prior to departure from that due to design considerations.  Doing so is useful for my understanding of what is going on, and likely so for others too.

    Since your asymmetrical rib design is a recent modification for you and perhaps goes further in lightening a rib than your earlier "conventional" ribbing, I ask that you give us dimensions of a original rib (likely spruce) and the weight of that rib.  Then make an Eastern White PIne rib in your earlier rib profile and give us weight and dimensions.  Finally your new ARD and associated numbers.

    Am I guessing correctly that you are already keeping track of these details, and that it is a simple matter of sharing them?

    You resist sharing such details, saying only that the only thing that is important is how much the board weighs in total.  I think your lack of detail makes that value little more than a number to anyone who is trying to understand what is going on and how you are achieving your weight goals along with the accompanying tonal improvements.  The net result is that we have little reason to believe that what you claim to be true, and is of little value to us.


    ------------------------------
    William Truitt
    Bridgewater NH
    603-744-2277

    These numbers may also be of little value, but i'll share anyways since its Thanksgiving and the opportunity availed itself.

    Original Baldwin rib #3 on a Baldwin R 39.5" span length. Height .93"  Width .93"  Sitka Spruce.

    One of my asymmetric ribs for a Baldwin R rib 3 position. Same span, Height .75", Width, 1.00", Change of species Eastern White Pine

    Weights:
    Baldwin  .475 Lbs.
    Asymmetric  .352lbs

    A 26% reduction in weight.

    -chris







    ------------------------------
    Chernobieff Piano Restorations
    "Where Tone is Key"
    chernobieffpiano.com
    grandpianoman@protonmail.com
    Lenoir City, TN
    865-986-7720
    ------------------------------



  • 32.  RE: Rib Material

    Registered Piano Technician
    Posted 11-26-2020 13:17
    That will make it lighter but not by much.  You're reducing the longest rib by 0.122 lbs.  The shorter ribs, of course, will have a much smaller reduction in weight.  Hard to see how that cuts the weight by more than about 0.5 lbs (about as much as a large hamburger).  Since you are reducing the rib height by nearly 0.25" that will make a significant difference in the load bearing properties of that rib.  It seems you are reducing weight a very small amount (via the ribs) but if that dimension change is characteristic of your procedure you are also reducing the load strength of the assembly and with it the impedance characteristics.  I would expect that to be somewhat more percussive with shorter sustain, depending on the section, require a much softer hammer and a lighter bearing load.  

    Percent changes don't always tell us that much.  A 26% reduction in the weight of one rib sounds significant but in the overall assembly it really isn't.  However, the reduction in stiffness of the assembly, based on how you altered the dimensions, is.

    ------------------------------
    David Love RPT
    www.davidlovepianos.com
    davidlovepianos@comcast.net
    415 407 8320
    ------------------------------



  • 33.  RE: Rib Material

    Posted 11-26-2020 17:32
    David,
    I really don't know how you can come to all those conclusions. Are those just theories? First the math is wrong. I've clearly shown that i remove 3-5lbs of weight off the original.

    Percussive? No way. Lively as hell would be the phrase i'd use.
    Short sustain?  No way. I'm getting longer sustains than ever before. 
    Load problems? No way. However, after much painstaking recent research. Incorrectly setting downbearing can make or break a quality rebuild. Easier to choke a board than i thought.
    The ribs must be weaker?  Maybe a little but not by much. This is because when loads on a rib are off center, the short side takes up most of the load. So there is excess on the long side to begin with on a traditional rib design . Testing shows that removing the excess has little effect on strength. 
    Impedance problems? No way. I'm not experiencing tonal problems these days. I do believe its important that the driver line up with the acoustic center of amplitude to insure energy efficiency.

    -chris

    Asymmetrical Rib

    Asymmetrical rib structure

    The black line show the 4" springs. Notice there is only one (8) symmetrical rib because the bridge is in the center. The rest are off center.
    -chris

    ------------------------------
    Chernobieff Piano Restorations
    "Where Tone is Key"
    chernobieffpiano.com
    grandpianoman@protonmail.com
    Lenoir City, TN
    865-986-7720
    ------------------------------



  • 34.  RE: Rib Material

    Registered Piano Technician
    Posted 11-27-2020 14:12
    Those conclusions are pretty easy to draw actually.  

    Take your standard Steinway board assembly.  In my experience, having taken apart lots of Steinways over the years, they are rarely "overbuilt".  Mostly they are slightly underbuilt.  So to attempt to reduce the mass chasing some notion that these assemblies generally carry too much mass and then reduce rib heights by nearly 25% to me is a non starter.  To advise someone to "just try it" is bad advice, in my opinion.  There is no question that a rib height reduction will weaken the assembly.  Tonally, that translates to lower impedance which means more attack and less sustain.  Yes, you can back off on the bearing, and, in fact, it would be very advisable to do so, but the loading of the board performs other functions than just translating the string load to the assembly capacity.  

    The corollary of this would be increasing the string gauges on an existing assembly designed for a lighter string scale (there were some folks advocating that as a rescaling strategy some years ago).  It doesn't work, at least not well.  Those boards tend to sound choked.  There is some balance required  between the string scales and the assembly stiffness (and mass).  Rib formulas are designed to give you a way to assess that relationship even if they don't measure it directly.  You mention the off centering of the bridge on the ribs.  That's true, of course, especially in the high treble.  And that off centering should be taken into account when designing the rib dimensions.  Those who don't take that into account, especially in the high treble, can end up building ribs that are too stiff, where the impedance is too high, the energy can't transfer easily to the board, the tone is weak and jangly as too much energy is reflected back to the front duplex.  Perhaps that's best left for another discussion but you get my point, I hope.

    If you are going to weaken the rib structure that significantly then you will certainly have to make other accommodations like, backing off the bearing or using a lighter and softer hammer, or targeting something different.  But a 25% reduction is rib height is very significant.  

    Using your numbers (I've converted to mm):

    Original ribs being sugar pine: MOE 1190000
    Rib length: 991 mm  (39")
    Rib height: 23.5 mm (.93")
    Rib width:  23.5 mm (.93")
    Assuming a crown radius of 15M (49'), the crown in the center of that rib will be 8.2 mm, about 1/4".  
    A 30lb load centered on that rib will deflect the rib 3.24 mm  (in actual practice the rib is tapered so it will deflect more)

    If you modify the rib dimension as you indicated to:

    Using now white spruce: MOE 1340000 (somewhat stiffer)
    Rib length: 991 mm
    Rib height: 19.1 mm (.75")
    Rib width: 25.4 mm (1.0")
    Then a 30 lb load will cause that rib to deflect 4.96 mm

    If you want to keep the deflection characteristics the same on the modified version as on the original then you would have to reduce the load on that rib from 30lbs to 19.5 lbs.  

    While it's true that at the original load of 30 lbs you would not have catastrophic failure (I'm not arguing that), you would have a very significant reduction in stiffness of the assembly and a drop in impedance necessitating, in my view, some other modifications, either in the bearing, hammer selection or both.  

    If we are talking about a typical Steinway piano, I think those pianos are already built on the lighter side.  I often find that I need to boost the stiffness slightly, especially in the 1st capo section.  On other pianos I can't really comment as there are variations in the rib scaling approach.  However, I think it's dangerous to put out a blanket recommendation of that type of reduction in rib heights even when going to a species with higher MOE.  

    Further, I still don't see, even with this, how you shave off several pounds from the assembly. Your suggestions on rib reduction don't come anywhere close to achieving that.  Steinway panels are already pretty thin (8-9 mm) and have considerable thinning around the perimeter.  So I don't see how you reduce the mass there either.  

    That being said, I often see "new designs" that, in my opinion, are overbuilt with impedance levels too high resulting in loss of power (especially in the treble chasing sustain over adequate power), and sometimes with problematic results--jangles.  

    Clearly a lighter assembly makes the piano respond more quickly and creates a perceived greater sensitivity of the instrument.  But you can go too far with this and create an assembly that is attack sensitive but without an adequate balance between attack and sustain.  

    I think finding that sweet spot is challenging as it requires the building of many pianos pushing the envelope a bit this way and that trying to find the place that appeals to our own personal aesthetic (and let's hope our taste isn't just in our mouth).  Clearly, given the many different tonal models we hear, there is some flexibility there.  For the most part we don't get into trouble unless we venture somewhere outside of that range of acceptability and produce something that sounds, well, just a bit weird.   

    I think what you're proposing is a pretty radical change and I don't see the justification for it.  The best way to reduce the mass of the assembly is probably to install a sweeping cut-off bar.  But even then, reductions in area and mass like that have other consequences, not all of which everyone will find desirable.  

    I know, we're not trying to please everybody.  But I think we risk producing something odd if we aren't careful about making significant changes whose bases are questionable, especially when we simply use it as a standard operating procedure regardless of what we encounter.

    ------------------------------
    David Love RPT
    www.davidlovepianos.com
    davidlovepianos@comcast.net
    415 407 8320
    ------------------------------



  • 35.  RE: Rib Material

    Posted 11-27-2020 17:19
    David,
    The assumptions you are making about my boards without even hearing one is making my eyes roll up into my head.
    Weak?
    No sustain strong attack?
    Radical?

    Because you wrote such a long post, i'll try to explain what i do and how its an actual improvement.
    First, the re-engineering of the rib as a weakness and radical approach:
     In my rib scale database are over 400 rib scales. Several pianos stood out to me as being much better sounding than the others. In the end, this turned out to be the lighter boards. When i say i reduce 3 pounds off a soundboard, its not because i take off 3 lbs off every board no matter what. It's taking 3lbs off of the heavy boards that have 3 lbs too much for my taste. So i am just making a heavy board into a light well established board. I am not making a board light in structure like no other in la la land. But choosing the light scale that has been done before as many pianos have.
    When i come across a light structured board, i will most likely remove nothing. I have about 12 light scales that came out of pianos that were between 90-100 years old and they were in very good condition.  In the Baldwin R videos you'll see 2 boards that were 15lbs and i clearly said that is about the correct weight for a Steinway M and Balwin R. The other R in the video was 18lbs. I made it into a 15lb soundboard like the other was. Does that sound radical to you? 
    That's called precedence.
    Also, that's why i say your numbers are incorrect. How can you tell me the rib is too weak, when i am using a 100 year old board as a model? It was still a good board, the owner just wanted a new board. The boards in the video also were good boards from the 30's and 60's. 

    The asymmetrical rib is a little different. The theory is since the loads are on the short side of the rib, the short side is taking 75% of the load (as an example). the long side is 25%. So to get both sides to deflect the same, material can come off the long side. Its just excess material and when removed the rib is not weaker. Just lighter.

    Steinway boards IMO, have a bad distribution problem. Panel too thin, and an erratic rib structure. Basically the rib structure is all over the place as rarely any two are a like. By the time i add thickness to the treble section of the panel and reduce thickness in other areas, smooth out the rib scale, the redistribution of the mass end up with the same weight as the lighter Steinway boards.

    Anyways, hope that clears up a few things.
    -chris








    ------------------------------
    Chernobieff Piano Restorations
    "Where Tone is Key"
    chernobieffpiano.com
    grandpianoman@protonmail.com
    Lenoir City, TN
    865-986-7720
    ------------------------------



  • 36.  RE: Rib Material

    Registered Piano Technician
    Posted 11-27-2020 18:03

    That's a bit of a straw man rebuttal. I never said your boards were weak. But reducing the rib height by 25% will certainly it make it "weaker" and that is not without consequences-maybe desirable maybe not. Nor did I characterize your boards in any way. I simply talked about what an SOP of reducing mass by reducing rib heights will tend to do.  You don't get something for nothing  

    I'm glad to hear you don't reduce mass in this manner as a standard practice but rather assess each one in its own merits. I would consider that a good practice. Less is not always more. 


    I don't have an argument with asymmetrical ribs.  But most of the loading on ribs is relatively centered with the exception of the high treble and the low tenor and bass.  But since the low tenor and bass often share the same rib the distribution ends up being quasi centered.  The tapering of the top few ribs is already very asymmetrical with the scalloping of the ribs being very different on the belly rail side versus the bent side of the rim.  

    Ultimately the rib scale must be compatible with the string scale.  My concern is that a random significant reduction in rib strength without adjustments to the scale is asking for trouble. I too find that there are variations in Steinway rib scales but often I find them pretty close requiring only a bit of tweaking.  I don't think I've ever encountered one that I thought needed such a drastic reduction in rib height.

    Thanks for sharing your approach though. 




    ------------------------------
    David Love RPT
    www.davidlovepianos.com
    davidlovepianos@comcast.net
    415 407 8320
    ------------------------------



  • 37.  RE: Rib Material

    Posted 11-28-2020 10:49
    David,
    Back at you. Thanks for sharing your thoughts and the feedback.
    Appreciate it.
    -chris

    ------------------------------
    Chernobieff Piano Restorations
    "Where Tone is Key"
    chernobieffpiano.com
    grandpianoman@protonmail.com
    Lenoir City, TN
    865-986-7720
    ------------------------------



  • 38.  RE: Rib Material

    Registered Piano Technician
    Posted 11-29-2020 02:02
    I think the point I want to make is that, of course you can reduce the mass of a soundboard assembly.  You can do that by using a thinner panel, cutting down the ribs or both.  But if you are doing that on a soundboard that was designed to be a bit beefier to accommodate, say, a higher tension string scale, then you've changed the designer's attempt to create a balance between string scale and soundboard assembly (and hammer). 

    When compared to a relatively light Steinway assembly it may appear that Baldwin, Kawai, Bosendorfer (these are examples of somewhat heavier soundboard designs) are somewhat overbuilt and offer plenty of room to do that.  But those pianos also have higher tension scales, some considerably higher, i.e., they deliver more force onto the assembly through the downbearing and so a somewhat sturdier structure is appropriate.  Not surprisingly, those three pianos mentioned all come with heavier and/or more firmly pressed hammers as you would also expect in order to drive a less reactive structure. 

    Once you change one part of this tripartite formula, string scale/soundboard assembly/hammer, you run the risk of putting things out of balance and then having to compensate in some other way.  That may but also may not lead to a "better" result, though certainly it will produce a different outcome than the original.  What's "better" I think we'll have to leave for another discussion or relegate to matters of personal taste.   

    That being said, i would recommend to those who wish to reduce the mass of an assembly in this manner under the assumption that lighter is always better to tread cautiously.  It may not be.

    ------------------------------
    David Love RPT
    www.davidlovepianos.com
    davidlovepianos@comcast.net
    415 407 8320
    ------------------------------



  • 39.  RE: Rib Material

    Posted 11-30-2020 13:03
    I'm going to kindly disagree with the tripartite formula theory. This just isn't the case when examining many soundboards by companies over many years of operation. 
    Steinway pianos before the 1930's pretty much made soundboards similar to everyone else, and switched to the diaphragmatic, which is a much lighter structure. Did they change the string scales and hammers?
    The Baldwin R's I presented earlier had a 3 lb. weight difference. Same string scale and hammers.  

    Where do my boards fall in weight as compared to the Originals you may ask? 
    When confronted with 2 18lb Baldwin boards and one Baldwin 15lb board, i chose the 15 lb. board. BTW, this is the piano in the Dissecting the Tone video.
    With Steinways, i usually come out at about the same as a diaphragmatic, sometimes a little heavier. But i restructure the rib scale so it makes more sense, and grade the panel differently by leaving the top section thicker.
    Hardly any weight come off of Webers. Mason and Hamlins a lot can come off.  I'm sure if i analysed more Mason a Hamlins that some would also have boards that are 3-5lbs lighter as well

    David is correct, you do not want to make these changes randomly. But when you see the same model time after time and the weight difference of their soundboards have a 5 lb variance. A rebuilder should ask themselves if that added weight has a negative effect or not.  I think it does.

    Many companies made lighter boards than i do, Stieff and Decker Brothers for example.

    Usually, when you see a rib scale that is heavier, its most often that the ribs are longer too. 
    Another little problem is when you see many grands with boards the same size, you will see many different rib counts. A 5'Vose and Sons had 8 ribs and a 5' Conover had 13 ribs. The scale tension was pretty identical as were the hammer weights.

    My point is that there is much room for improvement on a lot of these pianos, but you do have to know what you are doing, which should be based on studying many boards first and maybe not so much on math formulas, which don't seem to agree.

    A quote that always stuck with me.
    "People err who think my art comes easily to me. I assure you, dear friend, nobody has devoted so much time and thought to compositions as I. There is not a famous master whose music I have not industriously studied through many times."
    ― Wolfgang Amadeus Mozart

    -chris






    ------------------------------
    Chernobieff Piano Restorations
    "Where Tone is Key"
    chernobieffpiano.com
    grandpianoman@protonmail.com
    Lenoir City, TN
    865-986-7720
    ------------------------------



  • 40.  RE: Rib Material

    Posted 11-30-2020 22:01
    I don't know if this will make any sense or not, but i was curious as to where my rescaling the rib scales falls between Baldwin and Steinway. Turns out i'm right in the middle. Both rescaling of the SSM and Baldwin R came out at the exact curve as programmed by my software(solid red line).


    ------------------------------
    Chernobieff Piano Restorations
    "Where Tone is Key"
    chernobieffpiano.com
    grandpianoman@protonmail.com
    Lenoir City, TN
    865-986-7720
    ------------------------------



  • 41.  RE: Rib Material

    Registered Piano Technician
    Posted 12-01-2020 03:21
    The tripartite point was simply that the tonal model is based on three main components: String scale, belly, hammer.  Of course there are different ways to approach that, different numbers of ribs (that would presumably have different dimensions--all other things being equal).  And there are other components such as the rim or bridge dimensions, for example.  But those are the three main tone building items--the "three legged stool" as Del Fandrich likes to call it.  Those three must be in some kind of balance was my point.  A very high tension string scale on a very lightweight (and less stiff) soundboard assembly is probably not a good idea.  A massive and hard concert grand hammer will not be appropriate on a small low tension scale piano with an accompanying lightly structured soundboard assembly and pianos are rarely designed with those kinds of mismatches (for a reason I presume).  Certainly there is a range in which things will work (I think I said that) but those three, in my opinion, should be considered together, not as separate entities.  Similarly, changes in one component only because you happen to like lighter assemblies, or heavier string scales, or massive hammers can be problematic.  

    I recall some years ago I encountered an old Steinway AIII, original board.  Someone had decided to put a very massive (and heavily leaded) Abel performance hammer on it with accompanying adjustments to the action leverage because they thought pianos played better with very low leverage and maxed out strikeweights.  I did play pretty well, but it sounded awful.  Everything has to work together.  Or the practice (I mentioned earler) of just increasing the string scales by going up one gauge for the entire piano.  Sure, it gives a bit more power due to the higher tensions.  But it also can overpower the original lightweight soundboard assembly and choke it.  I would view adopting a practice of reducing the soundboard rib scaling in order to save weight as a standard practice ill advised.        

    Sure, Steinway may have gone to diaphragmizing at some point but diaphragmizing doesn't so much make the board lighter as it does more flexible near the rim.  The weight of the material taken off in the thinning of the outer perimeter of the board is pretty minimal.  The gradual thinning typically only goes into the board about the length of the scalloping of the rib.  The tail gets the most thinning, typically down from 8 or 9 mm to about 6 or 7.  Somewhat less thinning along the bent side and the spine (or straight side), nothing is generally removed from the belly rail. at all.  Whether Steinway decided to increase rib dimensions when they started diaphragmizing, I don't know.  But I don't think it's necessarily required for structural reasons based on how the rib scales are calculated.   

    I agree that there is a range of executions that we encounter.  In rebuilding a piano all of those things need to be looked at so that we can feel comfortable that we aren't duplicating a mistake in execution.  We do that with actions all the time, for example, to insure that hammer weight is compatible with leverage.  And with Steinway we see a great range of executions in the action.  But that's not by design.  In fact, it's often come about from making individual changes in one component (like going to a much heavier hammer) without changing the other components (like the action leverage).  That three legged stool exists in action design and set up as well.  We presumably select a hammer and hammer weight for tonal reasons that is best suited to the scale and soundboard we've built and then select the action components to produce the proper leverage for that weight keeping things within a range so that the action regulates properly.   We have learned a lesson there--and I've earned quite a good living!.

    ------------------------------
    David Love RPT
    www.davidlovepianos.com
    davidlovepianos@comcast.net
    415 407 8320
    ------------------------------