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Weight of Soundboard Assembly

  • 1.  Weight of Soundboard Assembly

    Posted 05-03-2020 01:29

    I believe I've seen reference to this before.

    I'm interested in what a Steinway B sound board assembly might weigh.

    Would some of those out there who build bellys be able to provide this info?

    Weight of panel with ribs?

    Weight of panel with ribs and bridges?

    I've never weighed them but I do notice after I'm done some feel heavier than others

    I'd like to start keeping track

    Thank you list

    Fenton Murray, RPT


    Sent from my iPhone


  • 2.  RE: Weight of Soundboard Assembly

    Registered Piano Technician
    Posted 05-03-2020 14:24
    Typical and original S&SB S/B assemblies, without bridges, weigh approx. 17 lbs. give or take. Large "A" boards are similar. Bridges add about 6 lbs. more. Variations in weight from one old board to another (which aren't dramatic) are due to overall panel thickness, degree of edges thinning, and rib dimensions.

    A S&S "D" board without bridges can weigh as much as 25 lbs.

    These structures are relatively lightweight, and independent of attachment to the rim and beam foundations, could never withstand the force of downbearing.





  • 3.  RE: Weight of Soundboard Assembly

    Registered Piano Technician
    Posted 05-03-2020 15:09
    Meant to add that heavier assemblies, such as found on old M&H boards (more sq. footage, more ribs for a given piano length, thicker rib endings at the central and longest ribs, and extra heavy bridges along with massive rim and beam foundation) resist the string impulses and are considered high (or higher) impedance systems. Overdone, such systems encourage longer sustain (not necessarily very audible), but at the expense of power output, especially "in your face" power.

    Too much downbearing on any system increases impedance (resistance to string impulses), the negative effect sometimes referred to as "choking the tone." Force loading (bearing) and mass loading (amount of wood in the entire system inc. rim and beams) both affect impedance in a primary sense, yet differently regarding filtering of the harmonic spectrum.





  • 4.  RE: Weight of Soundboard Assembly

    Posted 05-03-2020 17:32
    Thank you Nick!
    Great helpful info.
    I weighed my ton of bricks today and it tipped the scales at 16.3 pounds.
    Nice!
    with the base cut off shortening the four longest ribs there's likely the other .7
    that in the elimination  of the coupling device on the three long ribs, which I could still easily add back to the assembly
    this is a maple bar that couples three ribs
    would you comment on its function ?mass loading or simply coupling the ribs to help them share the load?
    incidentally I have choked the tone before, I used to add a degree and a half of down bearing which I got from somebody way before the Internet
    now I'm in the neighborhood of a third of a degree to 1° in the treble.
    this of course requires more exact woodworking on the bridge top
    thanks again Nick
    Fenton

    ------------------------------
    S. Fenton Murray
    Royal Oaks CA

    S. Fenton
    ------------------------------



  • 5.  RE: Weight of Soundboard Assembly

    Registered Piano Technician
    Posted 05-03-2020 19:29
    You're welcome, Fenton.

    Are you saying that your S&S B has a cutoff bar? Original Bs do not.

    As to the bar connecting the longest three ribs (five ribs on later models), it is called a pulsator bar (PB), but only heaven knows why. I  have heard some interesting speculations as to the existence of a mechanical pulsating effect Re vibrations running down the rib length, reaching the PB, and then crossing laterally to connected ribs. It is unclear (to me, anyway) as to what the desired tonal output is supposed to be. Maybe there is something to this.

    It's been awhile since I read Steinway's patent for the PB, but I recall that its function is to buckle together the stepped-down ribs in the upper bass area. The purpose of this is to encourage those ribs to sort of move as one, and remain "in line", with climate changes which tend to either bend the ribs or relax them. The overall effect of the stepped-down ribs and pulsator bar buckling is to raise the bass corner of the board in a kind of cupola or vaulting effect as the board crowns in ambient conditions. This cupola effect is also realized at all pared down rib ends. I believe that earlier Young Chang grands copied this system. If not YC, then some other Asian import.

    Photos are of a S&S B. Ambient shop conditions are dry, and the board has been kept dry, but even so extra cupping (rib bending) at the upper bass corner is noticeable. The PB is not to be confused with a cutoff bar as it does nothing to limit the length of the longest ribs.

    Your downbearing comment (choking effect) suggests a much broader discussion, but many new and vintage grands (such as Steinway) do apply an average of 1.5 degree of dry bearing (or variations on that main theme) with excellent success. In the strung piano, and on a suitably flexible board, the measurable bearing would typically net 1 to 3/4 or even 1/2 of a degree. Soundboards, as springs, are supposed to be compressed so as to introduce strain energy into the system, later to be tapped by the mechanical vibration of a pulsating string.

    A very celebrated European grand piano maker applies considerably more than the average 1.5 degrees and these pianos sound wonderful.






  • 6.  RE: Weight of Soundboard Assembly

    Posted 05-03-2020 20:28
    Yes Nick,
    I added a cut off bar
    Which shortened 456 and seven Bringing them down to somewhere around 35 1/2 to 37 1/2 inches
    As to measuring down bearing before stringing
    The amount of preloading affects all measurements
    I wedge the board down quite a bit at the struts before I pull my string and measure down Bearing
    😊

    Sent from my iPhone




  • 7.  RE: Weight of Soundboard Assembly

    Posted 05-03-2020 20:29
    Did not see a photo attached

    Sent from my iPhone




  • 8.  RE: Weight of Soundboard Assembly

    Posted 05-04-2020 09:18
    I see the photo now, thank you Nick.

    ------------------------------
    S. Fenton Murray
    Royal Oaks CA

    S. Fenton
    ------------------------------



  • 9.  RE: Weight of Soundboard Assembly

    Posted 05-04-2020 12:27
    The problem with copying the original Steinway board is that no two boards are alike. Some are well made, some are horrible. Most are too heavy, even when they were diaphragmatic, the weight was reduced incorrectly especially from the top treble. 
    The rib scales are always uneven and to copy those dimensions is a missed opportunity for improved soundboard performance. Ribs add stiffness to the panel and thus a stiffness curve is created. Smoothing out these curves has been beneficial.

    The cut off bar in most cases is a bad idea. What's the point of getting a bigger piano if you just reduce the size of the board? The chladni tests I have done show that acoustically, that area is important.  Further tests show that there really isn't much downward force in that corner anyway.  Based on the many boards i have studied that were over 50 years old with still plenty of crown, i'm content with the longest rib being 45". Over that, I may add a cut off bar, but it would be a small one. Also adding a cut off bar and determining its size or location willy nilly is not a good engineering approach because by altering 3 ribs you also change the whole stiffness curve of the entire scale, which should be based on smoothness/evenness so that a collective strength is built into the structure.  Also when you change a ribs length, you also change the position of the driving point, which should be lined up under the bridge. Location of Driving points are critical towards making a board better than the original because massed produced instruments skip that important step. After becoming aware of driving points I found three pianos so far that had them aligned- Richard Gertz MH, an early Weber, and a Stieff upright. Once the driving points of the ribs are aligned ( by adjusting the scalloping length and thickness), the panel too has to be adjusted because once the panel is glued on, it will alter the locations. This is the real reason to change the thickness of the panel in all the key areas, otherwise its a guess. After all of these procedures are done, I have removed only the unnecessary parts of the soundboard and left the structural integrity in tact. My boards usually come out at five pounds lighter.

    -chris





    ------------------------------
    Chernobieff Piano Restorations
    "Where Tone is Key"
    chernobieffpiano.com
    grandpianoman@protonmail.com
    Lenoir City, TN
    865-986-7720
    ------------------------------



  • 10.  RE: Weight of Soundboard Assembly

    Registered Piano Technician
    Posted 05-04-2020 12:49
    ( by adjusting the scalloping length and thickness)  Interesting. Math? 


  • 11.  RE: Weight of Soundboard Assembly

    Posted 05-04-2020 19:01
    Paul,
    Math wouldn't help in this case. What I do is deflect the rib at the bridge location and measure the deflection of both ends until they are the same.
    -chris

    ------------------------------
    Chernobieff Piano Restorations
    "Where Tone is Key"
    chernobieffpiano.com
    grandpianoman@protonmail.com
    Lenoir City, TN
    865-986-7720
    ------------------------------



  • 12.  RE: Weight of Soundboard Assembly

    Registered Piano Technician
    Posted 05-04-2020 23:03
    Empirically. Yeah, thanks!


  • 13.  RE: Weight of Soundboard Assembly

    Registered Piano Technician
    Posted 05-05-2020 12:51
    Chris wrote:

    "People seem to ignore the fact that to get something heavier to move requires more energy.  So if you input the same energy into a lighter board it will sustain longer because it took less of that energy to get the board moving and the rest of that input energy goes toward sustain."

    Hmmm.  Not sure about that and not sure how you isolate mass from stiffness or ignore the impedance model.  How long a board sustains has to do with how much energy is transferred to the assembly from the vibrating string versus how much is deflected back to the string and how quickly energy dissipates from the assembly.  The ease with which the board moves (soundboard velocity) has much to do with how loud the attack is and is related to how much and how quickly the energy transfers.  Once the energy from the string has transferred there is no more sustain. 

    A higher rate of transfer means higher velocity of the board (louder) initially but the energy will dissipate more quickly (shorter sustain).  Mass and stiffness both contribute to impedance characteristics. 

    As the illustration shows, left side is lower impedance, energy transfers quickly, soundboard velocity is greater (amplitude is greater), volume at attack is greater, string dissipates more energy more quickly, sustain is shorter.

    Right side shows higher impedance, energy transfers more slowly, soundboard velocity is less (amplitude is less), volume at attack is less, string dissipates energy more slowly, sustain is longer.  

    Isn't that pretty basic?



    ------------------------------
    David Love RPT
    www.davidlovepianos.com
    davidlovepianos@comcast.net
    415 407 8320
    ------------------------------



  • 14.  RE: Weight of Soundboard Assembly

    Registered Piano Technician
    Posted 05-05-2020 14:41
    David has this exactly right. Any "debate" as to the existence and / or operation of impedance (high or low or usefully balanced) in a piano soundboard is pointless. There can be no opinion on the matter.

    Ref. http://whyyouhearwhatyouhear.com/chapterfiles/chpt19/other/JAS002128.pdf
    by giordno

    and
    http://www.speech.kth.se/music/5_lectures/introd/introd.html#sound
    intro and section by H. Conklin

    ------------------------------
    Nick Gravagne, RPT
    Mechanical Engineering
    Nick Gravagne Products
    Strawberry, AZ 85544
    gravagnegang@att.net
    928-476-4143
    ------------------------------



  • 15.  RE: Weight of Soundboard Assembly

    Posted 05-05-2020 17:26

    I'm in a room full of experts looking for small takeaways.
    Thank you Jim perimeter cauls that are confined to the glue joint.
    Terry, are you saying you don't worry about the small portion of the rib within the notch?
    Either on side or bottom,
    Sides are tough to nail without shimmimg.
    And you certainly wouldn't want the ribs too tall, erring on the side of safety will be just the opposite with a small gap.
    Questions to the List,

    Other than looking at the physical size of a bridge or rib there's no way to know the mass of that soundboard system without weighing it?
    Is the impedance of the system affected by the amount of down bearing?
    So, can we find this "usefully balanced system"
    On An already created structurally sound soundboard system by applying the appropriate down bearing?

    Sent from my iPhone





  • 16.  RE: Weight of Soundboard Assembly

    Posted 05-06-2020 05:31
    Fenton M. asked: "Terry, are you saying you don't worry about the small portion of the rib within the notch?
    Either on side or bottom,
    Sides are tough to nail without shimmimg.
    And you certainly wouldn't want the ribs too tall, erring on the side of safety will be just the opposite with a small gap."

    Correct. I do make sure the notch is deep enough for the rib end, but otherwise fit is not an issue. In my book - especially in the tenor & bass area - the main reason for a rib to extend all the way into the rim is to discourage the panel from cracking near the rim in an area where the panel grain direction is near parallel (or tangential) to the rim.


    ------------------------------
    Terry Farrell
    Farrell Piano Service, Inc.
    Brandon, Florida
    terry@farrellpiano.com
    813-684-3505
    ------------------------------



  • 17.  RE: Weight of Soundboard Assembly

    Registered Piano Technician
    Posted 05-06-2020 14:27
    Hi Fenton, hope you're doing well.

    The impedance *is* affected by downbearing.  Since stiffness is a factor in the impedance characteristics and since increasing compression on the soundboard "spring" (which is a non-linear spring) does stiffen the assembly, more downbearing does raise the impedance level.  The question is how much downbearing is required to adequately stiffen the assembly the desired amount, since compression of the spring is, ultimately, a factor in determining just how stiff the assembly needs to be    

    Interestingly, we tend to calculate the rib scale based on load bearing principles not on impedance characteristics, but they are not unrelated.  If we were to build the board such that it achieved the requisite stiffness, say, without any downbearing what would we get?  One thing we would not get is the dynamics of how the board responds when the spring is compressed, or loaded, creating some potential energy in the system.  The board is ready to spring: strings pushing the board down and the board pushing back up with the forces necessarily equal.  That would be, presumably, a much different response than a board which is made with some higher level of load bearing capacity (stiffer) but then with zero downbearing.  Of course, if there's no downbearing load put on the board it sort of defeats the purpose of building the board based on load bearing principles. 

    This gets to the question of why do we set downbearing, what is its purpose?  I would say that the purpose are mainly two fold: First, to compress the board to its requisite stiffness for the purpose of controlling impedance. Second to introduce potential energy into the system.  Downbearing as a necessity for coupling the strings to the bridge, as is often cited, seems to be not that necessary owing to the bridge pin array which accomplishes that coupling whether there is downbearing or not.  

    Can there be too much downbearing such that the board is "over-compressed" and lacks freedom of mobility?  It seems to me that is possible and could be one reason that some pianos sound "choked".  Interestingly, some years ago some folks were advocating rescaling in a manner that basically just increased the string diameters and thereby the overall tension.  Given the same downbearing settings that would increase pressure on the board, flatten out the assembly somewhat more and possibly put the downward force from the strings out of balance with the upward force of the soundboard.  Not literally, because the forces are necessarily equal, but in terms of how the board is able to respond with inputs of energy.  Think of it like we might think about the spring in a piano hammer.  There is some ideal in which the spring can respond in both directions (left illustration).  If we have a soundboard that is too stiff either by compression or by design, we have something like the hammer pictured in the center.  Sadly, we can't needle soundboards (or lacquer them--at least not to increase stiffness).  If we have something like the picture on the right, then the spring is a bit flabby, the impedance characteristics in the soundboard will be too low with the resulting tonal response.  While the design plays a critical role in determining the final characteristics of the spring, downbearing also plays a role.  In our case, with a soundboard assembly, we are starting with something more akin to the hammer pictured on the right and achieving the requisite stiffness as pictured on the left by the downbearing.  In other words we are compressing the spring to both achieve the level of stiffness we want and to load the spring with potential energy.  Of course with a hammer there are some differences. We can't load the spring with downbearing and must achieve the desired stiffness through other means.  But that's another story.  

    From the article Voicing: Methods and Ideas by David Love, copyright, all rights reserved.  Please don't use without permission.


    (BTW I do try and fit the rib ends exactly the height of the notch so that the rib end is glued solidly to the bottom of the notch.  I don't worry too much about a perfect fit on the sides of the rib in those notches.)

    ------------------------------
    David Love RPT
    www.davidlovepianos.com
    davidlovepianos@comcast.net
    415 407 8320
    ------------------------------



  • 18.  RE: Weight of Soundboard Assembly

    Posted 05-06-2020 15:27
    David Love <This gets to the question of why do we set downbearing, what is its purpose?  

    I've done practically a 180 on this point. I no longer am thinking of these systems exclusively as two opposing springs, according to the impedance model David has described. Yes the system has impedance, and yes the string system and board system are in opposition. But what the impedance is contributing, to the tonal performance, is not necessarily been proven. Actually, experiment by Dain and Paullelo suggest that a much higher involvement in efficiency of terminations, as opposed to the usual horribly inefficient bridge pin setup, has much to do with what sound comes out of a belly.

    My observations lead me to define downbearing, almost entirely, as something we have to do because the bridge termination is such a poor structural system. DB is required, in my current take, because the pin terminations cannot retain their peak functionality for any length of time in a negative situation. Positive DB simply provides safety, so DB does not go negative, and yank on the pins.  Plenty of evidence, over the last few years, with folks building zero DB and rib-less systems, prove empirically, that the common impedance model, while describing a real physical effect, is not entirely describing what is happening in the complex piano board system, or does not describe what the interaction between efficient terminations and board system overall impedance actually is.
     
    While its dangerous to go to the other extreme, and say impedance is not important at all...this would be foolish. But given attention to termination efficiency, pivot terminations, duplex involvement, the levels of impedance we have learned to assume, I think are not as absolute as they may sound. My observations, the last couple of years, in new as well as old boards, is get the DB off the board, to the degree that will not challenge the functionality of the horrible bridge pin termination system, and pay a lot off attention to the conditions that front bridge pin experiences.

    ------------------------------
    Jim Ialeggio
    grandpianosolutions.com
    Shirley, MA
    978 425-9026
    ------------------------------



  • 19.  RE: Weight of Soundboard Assembly

    Registered Piano Technician
    Posted 05-06-2020 16:16
    All assemblies will have impedance characteristics no matter how you build it or how you set up the downbearing.  It's inherent in the system.  No question there are some different models being made.  I've heard assemblies that were on the stiff side, presumably needing less downbearing to stiffen them and some of them did have less (some didn't).  I wasn't thrilled with the result either way.  But I can't say it was wrong, just didn't appeal to me. 

    I've also heard many pianos that had sections of the scale with negative bearing.  I can't say I was pointed to that because of audible termination issues or that I'm even convinced that it necessarily creates termination issues, I suppose, depending on where in the scale it falls.   

    There are some very reputable builders who after setting up the piano go through and  tweak the bearing in order to balance the impedance levels (in layman's terms balance the attack and sustain phase of the tonal envelope).  Their claim to be able to accomplish that successfully.  I always do the same thing once the piano is strung, stable, terminations cleaned up, preliminary voicing procedures gone through.  Often I do that initially just to correct minor discrepancies in the residual bearing but I'm also paying attention, especially in the treble, to how that section balances (attack v sustain) to see if i can improve it.  These are pretty subtle changes and clearly won't compensate for a poorly executed set-up.  The lower part of the piano seems less sensitive to changes in bearing.  

    The other issue, however, is just as important, in my opinion; loading the soundboard with potential energy.  Now any amount of downbearing will do that but the question is how much is too much and how much is too little or does it matter at all.  I think it does.  

    Having heard lots of different designs (and redesigns) over the last 40 years I can say there are clear differences but also a limit to the range of what is acceptable.  I think there is a kind of "sweet spot" where the board not only has impedance balance (attack/sustain) but also has a certainly "liveliness" for lack of a better word.  I can't help but think that liveliness is related to the potential energy in the loaded system combined with the freedom with which the board is able to move in both directions (up and down).  The best pianos get that balance just right.  Lesser pianos don't.    

    I can't claim to be able to clearly quantify that.

    ------------------------------
    David Love RPT
    www.davidlovepianos.com
    davidlovepianos@comcast.net
    415 407 8320
    ------------------------------



  • 20.  RE: Weight of Soundboard Assembly

    Registered Piano Technician
    Posted 05-06-2020 16:56
    On a related subject one of the things that I would like to see explored is whether phase cancellation is an inherent problem in piano soundboards.  This speaks somewhat to Chris's comment about the cut-off bar and whether it's necessary or why you would put one in at all (spoiler alert--many manufacturers do and did install cut-off bars routinely).  Phase cancellation is a phenomenon where multiple sound waves of the same frequency are operating out of phase with each other and when that happens the frequencies are diminished, or, if the are operating 180 degrees opposite each other they are lost completely.  It's a problem frequently encountered in the recording industry. 

    Looking at various simulations of soundboard response like this one (there are some others including by Bernard Stopper posted some years ago) one wonders whether the natural properties of the SB create some sort of phase cancellations, what the effect of that is on what we hear, is it something that can be addressed, say, by some alternate form of rib design or structure, or even if it's a desirable thing to try and address.  Beyond my pay grade to be able to answer those questions.  

    https://www.youtube.com/watch?v=qv3yeoklu3Q&feature=youtu.be

    ------------------------------
    David Love RPT
    www.davidlovepianos.com
    davidlovepianos@comcast.net
    415 407 8320
    ------------------------------



  • 21.  RE: Weight of Soundboard Assembly

    Posted 05-08-2020 20:18
    I suspect the main purpose of downbearing is to increase the sustain time in a soundboard. If it behaves like the weighted lath strip i have that is. It then utilizes the energy its given efficiently.  

    I never said impedance doesn't exist. Its not really much different from fluid viscosity except you're dealing with sound waves through a solid.

    I read the Giordano paper and its flaw IMHO is its academic nature. He says its "An Upright piano."  as if all are identical.
    We don't know the brand, panel thickness, rib scale (H,W,L) or wood species. Those will have a significant bearing on the conclusions drawn. Plus he draws his conclusions by comparing to Wogram and Conklin, and again we don't know the data of those pianos either. 

    Academic studies aside, My objection to the impedance model is that it doesn't prevent design errors, but tries to correct them after? Yes? At that point your kinda stuck with the design flaws (wrong panel grading, thickness, bad rib scale, bridge mass,etc.) and those related problems.

    Why not just make a board that bypasses those problems to begin with?
    -chris





    ------------------------------
    Chernobieff Piano Restorations
    "Where Tone is Key"
    chernobieffpiano.com
    grandpianoman@protonmail.com
    Lenoir City, TN
    865-986-7720
    ------------------------------



  • 22.  RE: Weight of Soundboard Assembly

    Registered Piano Technician
    Posted 05-08-2020 23:05

    Well, yes but if downbearing increases sustain it does so by raising the impedance. Impedance just means the rate of energy transfer. Downbearing compresses the soundboard spring, the assembly gets stiffer, the impedance increases and sustain increases.

    The purpose of designing ribscales and factoring in downbearing as a measure of the string load is ultimately to control impedance even though we use things like beam formulas, MOI, spring rates and various other checks and balances, including downbearing settings, as the calculus. Mass obviously plays a role as well but the general principle is light, but not too light, stiff but not too stiff.  The assembly must both be reactive and controlled.

    Finding that balance that translates into something we like probably explains the range of designs that we encounter. I don't know if there's any formula that translates directly to some aesthetic model simply because we can't quantify taste. We recognize when something doesn't work but it's harder to pinpoint a specific tonal outcome from some set of numbers. The reality is that at some point (as Del Fandrich is fond of saying) you have to shoot the designer and build it. You take what you find and build another one tweaking this or that and hope that all other things remain constant. It's a constant process of moving toward some ideal. There are no shortcuts. 




    ------------------------------
    David Love RPT
    www.davidlovepianos.com
    davidlovepianos@comcast.net
    415 407 8320
    ------------------------------



  • 23.  RE: Weight of Soundboard Assembly

    Posted 05-06-2020 15:43
    Hi Terry,
    I know that fitting the rib do the liner perfectly would be easy money for you you.
    Do you eliminate that step as not necessary, or as an improvement?

    ------------------------------
    S. Fenton Murray
    Royal Oaks CA

    S. Fenton
    ------------------------------



  • 24.  RE: Weight of Soundboard Assembly

    Posted 05-06-2020 16:55
    Fenton M. asked: "Do you eliminate that step as not necessary, or as an improvement?"

    Not necessary. I have no reason to think such a practice is harmful.

    ------------------------------
    Terry Farrell
    Farrell Piano Service, Inc.
    Brandon, Florida
    terry@farrellpiano.com
    813-684-3505
    ------------------------------



  • 25.  RE: Weight of Soundboard Assembly

    Posted 05-04-2020 11:47
    Nick G. wrote regarding a piano soundboard: "These structures are relatively lightweight, and independent of attachment to the rim and beam foundations, could never withstand the force of down bearing."

    When you refer to "structures" I presume you are referring to a piano soundboard. I don't understand what you are suggesting that the rim and beam foundation does. I do realize that the soundboard has to set on something - otherwise it will just fall onto the floor! But certainly a soundboard setting unattached (except for gravity) on a large table can have the typical 500 or so pounds of downbearing applied to the bridges and the soundboard won't collapse - or at least is certainly shouldn't. Am I missing something?


    ------------------------------
    Terry Farrell
    Farrell Piano Service, Inc.
    Brandon, Florida
    terry@farrellpiano.com
    813-684-3505
    ------------------------------



  • 26.  RE: Weight of Soundboard Assembly

    Registered Piano Technician
    Posted 05-04-2020 17:26
    I was thinking of the board without the bridges, since that was Fenton's first request as to weight. A bridge adds a significant stiffness and bending resistance to downbearing, in which case I might have said,  "such a structure, independent of attachment to the rim and beam foundations, would not adequately withstand the force of downbearing."

    So, then, given a bridge on the board, an extrapolation of my thought suggests setting the completed assembly onto the rim, but without gluing it down or fastening it in any way. Then imagine 500 to 900 lbs applied evenly along the length of the long bridge. Central area deflections would be great due to the unfastened rib ends (rib ends require fastening referred to as "fixed" and not "free"). Such large deflections would wipe out the downbearing gaps as set on a new bridge with gage blocks and fish line tests.

    I did a workup on this some years ago which I will now revisit. I might be able to supply some quantification here.

    In any case, the larger point I was making is that such a relatively lightweight assembly, due to its paneling, cross ribbing, bridging and fixed attachment to a rigid structure is amazingly strong in resisting large downward forces. The S/B assembly should compress, but not flatten or reverse.






  • 27.  RE: Weight of Soundboard Assembly

    Posted 05-05-2020 10:15
    Nick G. responded: "So, then, given a bridge on the board, an extrapolation of my thought suggests setting the completed assembly onto the rim, but without gluing it down or fastening it in any way. Then imagine 500 to 900 lbs applied evenly along the length of the long bridge. Central area deflections would be great due to the unfastened rib ends (rib ends require fastening referred to as "fixed" and not "free"). Such large deflections would wipe out the downbearing gaps as set on a new bridge with gage blocks and fish line tests."

    Actually, my thinking that a good (well designed) unsupported soundboard would not go flat with applied downbearing force was even without bridges. I'll throw out early that I'm not trying to be 
    argumentative (as some might tend to think), but rather trying to understand. Being somewhat math and engineering challenged, it seems to me that a common (low treble to bass) arc length of an unloaded board with a 60-foot radius might be 30" (just a random example). Loaded to the point where it is flat, the rib tip-to-tip length of that arc (now a cord of the original circle) would increase by about 0.002 inches (assuming no compression of the spruce or pine rib). I do wish that I could do the engineering and math - but I can't (hey, even Clint Eastwood said that "A man's gotta know his limitations.") (I think Ron Nossaman made a presentation of this in one of the PTG Journals some years ago - anyone  know which issue?). But between rim deflection and rib compression, you only need that 0.002 inches. I sure know that even spruce doesn't compress much along the grain, nor does a heavy, thick hard maple rim deflect much - and 50 pounds (or whatever it might be) of downbearing on a rib will produce A LOT of pressure against a rim if one considers the unloaded soundboard as an arc. But gosh, two-thousandths of an inch (or more!) of movement/compression isn't hard to imagine. I remember years ago when I last read Ron's article, it sure made sense to me. Is that your argument - the the unloaded board functions as an arch and the rim prevents the arch from collapsing?

    Again, my point is not to dredge up old arguments, but rather to try to understand.

    ------------------------------
    Terry Farrell
    Farrell Piano Service, Inc.
    Brandon, Florida
    terry@farrellpiano.com
    813-684-3505
    ------------------------------



  • 28.  RE: Weight of Soundboard Assembly

    Registered Piano Technician
    Posted 05-05-2020 10:33
    Mr. Farrell,
    I'll see your "engineering challenged" and raise you a "completely innumerate". That not withstanding try this experiment: Take a board and rib and bridge assembly to the rim and pre-load it without clamping it to the rim. Measure for setting the bearing. Un-load the system and clamp it down to the rim firmly.
    Take your bearing measurements again. Compare your numbers.
    In my shop we set the bearing with the bridge glued to the crowned panel and I learned how different the measurement were in the above scenario by mistake. Expensive lesson but informative.


    ------------------------------
    Karl Roeder
    Pompano Beach FL
    ------------------------------



  • 29.  RE: Weight of Soundboard Assembly

    Posted 05-05-2020 10:50
    I'll see your "engineering challenged" and raise you a "completely innumerate".  I'd like to participate, but man...you guys just took all my chips! LOL

    Re: clamping the assembly to the rim to take DB measurements, when you clamp, if you use a perimeter caul, the caul must only contact the panel directly over the actual rim glue surface. If your perimeter caul extends past the actual rim, even just a little bit, it also screws up the DB big time...took a while to figure this one out.

    ------------------------------
    Jim Ialeggio
    grandpianosolutions.com
    Shirley, MA
    978 425-9026
    ------------------------------



  • 30.  RE: Weight of Soundboard Assembly

    Posted 05-05-2020 11:19
    Thanks for the input Karl. I'm not sure I could really even do that, as I don't preload a board (bridge on or off) when measuring for downbearing/bridge-height. I know most folks do the pre-loading thing, but not having ever done it with any success, I really don't even know what that means (at least in my shop with my soundboards).

    However, I have preloaded unrestrained and clamped-to-rim soundboards with target downbearing loads to measure rib deflection. I haven't observed much difference, and I've never collapsed one.

    When I do take my measurements to set bridge height (and hence downbearing), I do firmly clamp soundboard in place on the rim (per Jim's concern - yes, yes, DAMHIK!!!). But I do that to be sure to be taking into account any soundboard deformation potentially caused by angular differentials between soundboard panel and rim. I don't give any special treatment to the rib-to-rim joint - in fact I put zero effort into even having a rib-to-rim glue joint. I guess I put a little glue in there just to perhaps prevent a buzz or something....

    ------------------------------
    Terry Farrell
    Farrell Piano Service, Inc.
    Brandon, Florida
    terry@farrellpiano.com
    813-684-3505
    ------------------------------



  • 31.  RE: Weight of Soundboard Assembly

    Registered Piano Technician
    Posted 05-09-2020 11:19
    David,

    At the risk of reveling myself as an idiot in the presence of laureates, I will admit being confused. 

    I have been making modifications to soundboards for some time thanks to the help of much smarter
    people than me with pretty satisfying results. I have theoretical ideas that they help quantify for me.
    So much thanks to Nick G, Del F. Chris C, Dale E. to name a few for lending their expertise and insight,
    along with all the folks that post here. 

    You wrote regarding DB:

    There are some very reputable builders who after setting up the piano go through and tweak the bearing in order to balance the impedance levels (in layman's terms balance the attack and sustain phase of the tonal envelope). Their claim to be able to accomplish that successfully. I always do the same thing once the piano is strung, stable, terminations cleaned up, preliminary voicing procedures gone through.

    I am trying to wrap my addled brain around how this is done once the piano is strung (along with other late process items that may be actually changed by any DB modifications done). My guess is that I am missing something here. Maybe raising or lowering duplex height (or hitchpin loop height in the case of Baldwin grands) would yield infinitesimal changes to load, maybe enough to start choking by the effect of restricted movement of the bridge, but negligible on the speaking side. In the case where pinblock is attached to the case separate from the plate, it would mean pulling everything out, restringing the piano, probably with new pinblock, etc. 

    Can you please explain how this is accomplished? I would so love to be able to see how much difference DB changes make after the board is loaded. 



    ------------------------------
    Dave Conte
    Owner
    North Richland Hills TX
    817-581-7321
    ------------------------------



  • 32.  RE: Weight of Soundboard Assembly

    Registered Piano Technician
    Posted 05-09-2020 11:37

    Dave

    Steinway and others adjust the bearing by using nose bolts to flex the plate slightly.  It's not unusual when tearing down a Steinway to find that the player has been flexed.  Of course there are limits and one needs to proceed with caution. 

    I (and many others) install WNG adjustable perimeter bolts, or a similar system, which allows you to change the plate elevation easily even when the piano is strung and at tension.  



    ------------------------------
    David Love RPT
    www.davidlovepianos.com
    davidlovepianos@comcast.net
    415 407 8320
    ------------------------------



  • 33.  RE: Weight of Soundboard Assembly

    Registered Piano Technician
    Posted 05-09-2020 11:53
    David

    ...and I actually knew that because I do it myself. Hence the comment about
    appearing to be an idiot with an addled brain. So much stress from dealing with
    SARS-CoV2, COVID 19 as it relates to trying to pry the benefits everyone else 
    seems to have gotten so easily. I couldn't remember a simple thing like that.  

    Now I have egg on my face - but did learn something in the process.

    Thank you.






  • 34.  RE: Weight of Soundboard Assembly

    Registered Piano Technician
    Posted 05-09-2020 12:16
    No problem. We're all operating in a time warp and perpetual fog. Strange times.

    ------------------------------
    David Love RPT
    www.davidlovepianos.com
    davidlovepianos@comcast.net
    415 407 8320
    ------------------------------



  • 35.  RE: Weight of Soundboard Assembly

    Posted 05-09-2020 13:38
    Dave,
    Thanks for your question of this great group.
    I have a question for the list:
    A model or perhaps I should say system set up I find on pianos, more often than not, that I love the sound of, Is as follows:
    These are vintage pianos with maple rims, healthy crown, and very light loading.
    The seams at odds with logic, it has been my new formula on the last couple pianos.
    Comments?
    Fenton
    I'm having a heckuva time posting to the list on my phone, going through the thread in order, finding replies etc.
    Not asking for help here just making excuses

    Sent from my iPhone





  • 36.  RE: Weight of Soundboard Assembly

    Registered Piano Technician
    Posted 05-09-2020 14:36
    I heavy rim should reduce energy bleed to the rim and I think when you compare that with, say, a Bosendorfer which has a heavier panel (thicker anyway--I've not analyzed a Bos rib scale), a very lightweight, spruce rim, you can hear tonal differences.  My taste preference seems to accord with lower tension scales, heavy dense rims and lightweight assemblies.  That's the Steinway model but others have that as well with some slight variations.   I think if you change any one of those components significantly you probably have to change others.  For example you wouldn't probably want a very lightweight assembly with a high tension scale.  If so you would certainly want to back off on the bearing.  The Bos model seems to be high tension scale, lightweight rim, heavier soundboard assembly.  

    What do you mean by "light loading" in terms of numbers?

    ------------------------------
    David Love RPT
    www.davidlovepianos.com
    davidlovepianos@comcast.net
    415 407 8320
    ------------------------------



  • 37.  RE: Weight of Soundboard Assembly

    Posted 05-09-2020 15:46
    Hi David thanks for your response,
    I would like to end up with perhaps a third of a degree in the bass to about 1 degree in the treble.
    I'm cutting bridge height to give me about 30% more than that,  expecting to lose it as tension as applied.
    I definitely could've kept more detailed notes on what I lose during stringing but this doesn't seem to be too far off.
    The board is much stiffer in the treble but there's more of a load on those ribs.
    I would love to hear comments on this.
    I pull a string and read the gap at the plate for cutting bridge ht.
    I think it's .0175 for each 1 inch of back scale is 1°
    After stringing I use the Lowell gauge which is 3/16 of a degree for each mark
    I measure from the front bridge pin both for length of back scale and reading the gap.

    Sent from my iPhone





  • 38.  RE: Weight of Soundboard Assembly

    Registered Piano Technician
    Posted 05-09-2020 17:27
    Edit:  *Correction on the final equation conversion of inches to mm's:

    So on the Lowell gauge every mark is .003  so three marks (.009) is ~1/2 degree.  The total residual bearing will be a the sum of the front and back bearing.  So for a total residual bearing of 1 degree you would need 6 marks combined front and back.  

    That's different than calculating how high a stretched string should be over the rear string rest when it is lowered from the front until it just touches the bridge top.  In that case, let's say you wanted 2 degrees of bearing to start with before downbearing compression (which I'll call the "preset bearing") then you would calculate that distance as .0175 (which is the sin of 1 degree) x the length of the backscale x 2 (since you want two degrees).  So if you have 3" of backscale then the height of the string over the rear string rest when a string is stretched and lowered until it just touches the bridge top would be 3" x .0175 x 2 = .105".  That would be pretty typical of the mid treble.  Down lower in the tenor where you have a 6" backscale then that distance would be double that or .21".  If you work in mm's then just substitute mms for inches and your answer will be in mms.  Our last equation converting 6" to 152.4 mm's would read 152.4 mm x .0175 x 2 = 5.334 mms.*  

    Once the piano is pulled to pitch then you would measure the residual bearing by using the Lowell gauge to measure both front and back bearing and sum those two.

    There are other questions related to this:    
    1. At how many degrees should preset bearing be set?
    2. Should the preset bearing be uniform through the scale or should it graduate?
    3. How much residual bearing should there be in each section?
    4. When calculating the load for rib calculations should you use the preset bearing or the residual bearing since the residual bearing represents the final load on the board.  

    And I'm sure there are other questions as well.

    ------------------------------
    David Love RPT
    www.davidlovepianos.com
    davidlovepianos@comcast.net
    415 407 8320
    ------------------------------



  • 39.  RE: Weight of Soundboard Assembly

    Posted 05-09-2020 19:44
    Yes David!
    Your your math pertaining to the Lowell gauge and free space under a string restated what at least I meant to say or very nearly so so we're in agreement.
    I'm not sure what .003 for every mark on the low gauge means, but you said three marks is 1/2 a degree. Close enough if 3/16 is one mark then three marks is 9/16 of 1°. Like I could hit a 16th of a degree anyway.
    Look for others to answer your four questions since I've already addressed them

    Sent from my iPhone





  • 40.  RE: Weight of Soundboard Assembly

    Registered Piano Technician
    Posted 05-09-2020 22:08
    Hi Fenton

    All it means is that if .018  (rounding off) is the sine of 1 degree, then .003 is the sine of 1/6th of one degree.  So three marks is actually equal to 9/18  or 1/2 of one degree.

    ------------------------------
    David Love RPT
    www.davidlovepianos.com
    davidlovepianos@comcast.net
    415 407 8320
    ------------------------------



  • 41.  RE: Weight of Soundboard Assembly

    Posted 05-10-2020 13:11
    Thank you David,
    "All it means is that if .018  (rounding off) is the sine of 1 degree, then .003 is the sine of 1/6th of one degree.  So three marks is actually equal to 9/18  or 1/2 of one degree."
    Not sure where I got 3/16 * for one mark, I think the late Ron N., God bless him. In any case this would have been just slightly more than 1/6.
    Thanks for the trig lesson which I totally get after some Googleing.  Very enlightening.
    As for where to measure from to determine back scale, center of unison? Same for downbearing with thread for preset bearing?


    ------------------------------
    S. Fenton Murray
    Royal Oaks CA

    S. Fenton
    ------------------------------



  • 42.  RE: Weight of Soundboard Assembly

    Posted 05-10-2020 15:08
    why in heavens name do people use these Lowell gages instead of a digital angle gauge?    


    ------------------------------
    Jim Ialeggio
    grandpianosolutions.com
    Shirley, MA
    978 425-9026
    ------------------------------



  • 43.  RE: Weight of Soundboard Assembly

    Registered Piano Technician
    Posted 05-10-2020 15:21
    Because it's there.

    ------------------------------
    David Love RPT
    www.davidlovepianos.com
    davidlovepianos@comcast.net
    415 407 8320
    ------------------------------



  • 44.  RE: Weight of Soundboard Assembly

    Registered Piano Technician
    Posted 05-10-2020 15:37
    This sounds like another discussion topic, falling into the category of things to do with items you already have and should probably continue as another thread. But I do agree. 

    --
    Dave Conte, RPT, CCT
    Dave Conte Piano Works
    817-581-7321







  • 45.  RE: Weight of Soundboard Assembly

    Posted 05-10-2020 15:54
    Speaking for myself I use it because it’s in my drawer
    I’m certainly going to look into your recommendation
    Is this Wixey a brand and model you’d recommend?

    Sent from my iPhone




  • 46.  RE: Weight of Soundboard Assembly

    Posted 05-11-2020 09:00
    Wixey is what I own. There are others out there, all about $39-ish.  I don't think it matters which one, they all probably use the same internal bits. Make a little bass for it and some 1/8 brass rod legs to mimic whatever you are doing with the Lowell gage. Made my base out of scrap in all of 5 minutes

    ------------------------------
    Jim Ialeggio
    grandpianosolutions.com
    Shirley, MA
    978 425-9026
    ------------------------------



  • 47.  RE: Weight of Soundboard Assembly

    Posted 05-11-2020 09:38

    Every smart phone has a measure app, that can also be used as a level bubble.

    https://support.apple.com/en-lamr/HT208924
    https://support.apple.com/en-gb/guide/iphone/iphbd435673d/ios

    https://play.google.com/store/apps/details?id=com.gamma.bubblelevel&hl=us



    ------------------------------
    Michiel van Loon
    MEPPEL
    The Netherlands
    +31655150644
    mvanloon@pianoman.nl
    ------------------------------



  • 48.  RE: Weight of Soundboard Assembly

    Registered Piano Technician
    Posted 05-10-2020 15:59
    Fenton wrote:

    "As for where to measure from to determine back scale, center of unison? Same for downbearing with thread for preset bearing?"


    That's a good question.  I can't speak for others but when measuring for the preset bearing, I lower the string until it touches the bridge at the point where the front bridge pin array is or would be.  That's more a matter of practicality.  It's true that if you were to lower the string until it touched the rear bridge pin line that the preset bearing would be less since the string would have to lower more.  In a perfect world the bridge contact point would be a peak on the bridge, such as you might get with a bridge agraffe, rather than a flat spot.   If that flat spot (the bridge cap) is sloped front to back, for example, that would yield a different residual bearing measurements at the front and the back than if the bridge cap were flat or, for that matter, sloped back to front.  Similarly if you do this on an unnotched bridge and lower the string until it touches the front of the unnotched bridge the preset bearing will be greater. 

    When measuring the backscale I usually do it by section and just take an average since the backscale length is not uniform from note to note, especially where there's an duplex aliquot or even a staggered, vertical hitch pin array.

    All the more reason to install adjustable perimeter bolts so you can tweak things after.  The other reason to install those is that board deflections may not be exactly as you precalculated.  Often they are pretty close if you're using a reliable method, but rarely are they exact.  So, again, the ability to change that some after the fact is a plus. 

    Now I should add that I precalculate the thickness of the bridge cap before I make them using the the lowered string method, a gauge that sets on the string rest that represents the distance gap I want at the string rest for my preset bearing target, and a calibrated wedge that slips under the strings on the bridge root.  The wedge has markings on it to tell me the thickness at any given point and the width of the wedge is the same as the distance between the typical front to back bridge pin rows.  Once I determine the thickness that the bridge cap needs to be for each section (I usually take those measurements about every 6" in case the thickness of the cap is not uniform or is tapered (as it often is), then I make the bridge caps my predetermined thickness plus a mm and sand to the final height.  I can check that as I go by first measuring the height of the bridge body, adding the cap thickness and then measure to the top of the cap from the panel as I'm sanding. 

    I just find that easier than putting on an extra thick bridge cap and trying to plane it to the correct height.  Usually I cut and glue on the bridge caps with the panel assembly already glued into the rim.  The bridge caps are trimmed flush to the bridge root using a flush trim router bit.  Once everything is cut and glued on and notched I check the bearing measurements again.  I can then make micro adjustments with the perimeter and nose bolts prior to stringing.  Once strung and pulled to tension and with the board stabilized at 40-50% RH I check the bearing again and correct as needed. 

    Probably not a good method if you prefer to finish the board before gluing it in.  I do finish the bottom, of course, but finish the top after everything is done.

    ------------------------------
    David Love RPT
    www.davidlovepianos.com
    davidlovepianos@comcast.net
    415 407 8320
    ------------------------------



  • 49.  RE: Weight of Soundboard Assembly

    Posted 05-10-2020 18:14
    Thank you the nice detail of your procedure, mine closely follows yours with the exception of gluing on a too tall cap and then working it down, also I notch on the workbench before gluing bridges to panel and panel to rim.
    One more procedural question to all:
    I often find that my bridge ht will need to be lower, the new Soundboard Assembly is simply higher than the original and/or I'm looking for less preset bearing. Steinway plates are often as low as they can be without plate bosses crushing the panel on the rim, which they often do, this giving no adjustment down later. Nice to have options. So, I am typically striking a compromise between taking away some of the root for a thick enough cap, and raising the plate. I don't know what limits I should be concerned with.
    Taking off 3 or 4 mm of bridge root will affect mass, and the ability of the bridge to distribute it's load, raising the plate that much seems of no consequence. As long as I can close the lid ( joke ).
    Of course I realize I won't get much in the treble, and if the PB is installed I am flexing the plate a bit although this I don't believe matters
    since gravity is pulling it down. 
    Comments and critique most welcome!
    Fenton





  • 50.  RE: Weight of Soundboard Assembly

    Posted 05-09-2020 13:40
    I'd also like to add that I've use the WNG plate support system on the last four or five pianos. I did not mind the acoustic dowel system, but it prevented fine-tuning of bearing.
    Do any of you feel that something is lost in terms of tone by eliminating the acoustic dowel system?

    Sent from my iPhone





  • 51.  RE: Weight of Soundboard Assembly

    Posted 05-09-2020 17:53
    David Said,
    "Downbearing compresses the soundboard spring, the assembly gets stiffer, the impedance increases and sustain increases."

    I disagree with part of this. I'm not convinced that the board is getting stiffer by adding a load on top. Its stiff as it can get after compression has equalized. A load (mass) would be adding stress in the soundboard. To make the board stiffer you would add more ribs or make the panel thicker.  
    I'm reminded of the video about mass and stiffness. They are discussing building oscillation, but i think the principle relates. 
    https://www.youtube.com/watch?v=tB9XpE2Auaw

    I'll also point to one of my chladni videos  https://www.youtube.com/watch?v=kdfrBX6fNMk at least you get live feedback from the board you are working on, regarding if the stiffness is in the ballpark of satisfactory.  In the treble the sand should go to the second strut area. Too high and the treble is too thin and adding a riblet may be called for. Too far away could indicate too much stiffness, so reducing panel thickness or rib height could be possible.  My computer software controls the stiffness of the rib scale  so that i never have problems in that area or the break.

    The original question was about the weight of the soundboard. Weight is a very important factor and discussing things like impedance mismatching and filtering the harmonic spectrum don't help in the shop for making real time changes so that you can end up with a good product.  Steinways make their panels a little too thin in the treble and their ribs a little too tall and wide.  I found that their rib scale creates an uneven stiffness from bass to treble. This is mostly caused by two or three ribs (8,9,10) that don't fit with the rest of the ribs in scale. When these things are corrected I think they sound even better. I just installed a soundboard in a Behning 4'10" piano. The  original board weighed 15 lbs. That's a lot for a little board. I got it down to 10lbs. I found most boards (even steinways) have too much mass and weight can be reduced.  When i installed a much lighter than the original board in a Mason Hamlin AA, according to what I am hearing from others here, i should have an overpowering impedance disaster of a piano. Nope. I was a little worried about it going into a small practice room though. But I played on it a year later and those Ronsens sure are nice when they break in.

    I use perimeter bolts on Steinways (or should i say impedance adjustment bolts), but try to avoid at all costs to adjust nosebolts to flex the plate. Frankly, too risky for me. I prefer to get the bridge height correct and not mess with it. 

    -chris










    ------------------------------
    Chernobieff Piano Restorations
    "Where Tone is Key"
    chernobieffpiano.com
    grandpianoman@protonmail.com
    Lenoir City, TN
    865-986-7720
    ------------------------------



  • 52.  RE: Weight of Soundboard Assembly

    Registered Piano Technician
    Posted 05-09-2020 18:26
    Well, the board functions like a spring.  It's either linear or non-linear.  If it's linear then it's not getting stiffer as it compresses, the relationship between force and displacement remains constant.  If it's non-linear then as force increases displacement decreases.  Soundboards are non-linear.  


    You are right that the discussion has wandered from the original question of how much does a soundboard weigh.  I wouldn't say that reducing mass would make for an impedance disaster based on what we have been discussing.  Since much of the impedance derives from stiffness you can certainly have lighter weight board that is stiffer.  Simply changing the h/w relationship between the ribs allows you to reduce mass and add stiffness.  Ribs that are taller than they are wide will require less mass to achieve the same stiffness than ribs that are wider than they are tall because of the ^3 relationship between height and width in terms of load bearing properties.  Using different species of wood, or different materials altogether, can also make a difference.  I suppose it depends on how much mass you are talking about.   

    I would be curious as to where you took off 1/3 of the weight from your structures.  Going from 15 lbs to 10 lbs is quite a lot.

    ------------------------------
    David Love RPT
    www.davidlovepianos.com
    davidlovepianos@comcast.net
    415 407 8320
    ------------------------------



  • 53.  RE: Weight of Soundboard Assembly

    Posted 05-09-2020 20:00
    Regarding flexing a plate with nose bolts
    I wanted to see just how far the plate would go before It broke
    1 inch!
    Of Course it was a one time test
    I had to use a 4 ton jack to break it
    And it was all I could do to get it to break
    another plate you tap it with a hammer and it falls into pieces
    You're on your own

    Sent from my iPhone





  • 54.  RE: Weight of Soundboard Assembly

    Posted 05-09-2020 20:21
    I'll admit I'm not good enough to set bridge height without having options like plate adjustments later

    Sent from my iPhone





  • 55.  RE: Weight of Soundboard Assembly

    Registered Piano Technician
    Posted 05-09-2020 21:47
    I think it's reasonable to expect that precise predictions about deflection and residual bearing are difficult at best.  Having the option to tweak the bearing after, I consider nothing but a plus.

    ------------------------------
    David Love RPT
    www.davidlovepianos.com
    davidlovepianos@comcast.net
    415 407 8320
    ------------------------------



  • 56.  RE: Weight of Soundboard Assembly

    Registered Piano Technician
    Posted 05-13-2020 11:07
    Ok Chris, you installed a lighter soundboard, meaning less impedance (right?), and some would have predicted an overpowering impedance disaster.
    I'm trying to learn something basic here. Generally speaking does less impedance mean more power but maybe less ability to play at low volume and does more impedance generally equate to more sustain, bloom, singing quality, but less power?

    Thanks,
    John

    ------------------------------
    John Pope
    University of Kentucky School of Music
    Lexington, KY
    ------------------------------



  • 57.  RE: Weight of Soundboard Assembly

    Registered Piano Technician
    Posted 05-13-2020 11:16
    Now I see that my question is addressed by Nick way at the beginning of this thread! Nevermind folks. Thank you for all the input above.

    ------------------------------
    John Pope
    University of Kentucky School of Music
    Lexington, KY
    ------------------------------



  • 58.  RE: Weight of Soundboard Assembly

    Posted 05-13-2020 22:59
    Hi John,

    Honestly the Impedance thing doesn't work for me. I don't think its an either or situation regarding volume or sustain. I guess according to the theory i should have plenty of volume and only a little sustain?? But that's not the case, i am getting oodles of both.

    I think its a Timbre issue. Afterall, we have all heard a horrible singer. They can have plenty of volume and sustain, it just won't sound good. 

    My idea was to maximize the strength to weight ratio, increase the soundboards amplitude when it vibrates so that it acts more like an opera singers beautiful voice. 
    Excuse me  if that sounds cliche, but that's the way i think of it. I just go into the shop, and build it the best i can and make improvements when i see them.

    I have put all my latest advancements in a Steinway A that I will be delivering to Bolling Green Ky in about 2 months. It has Ronsen Hammers and has an absolutely fabulous tone. Maybe you'll get to try it.

    -chris

    ------------------------------
    Chernobieff Piano Restorations
    "Where Tone is Key"
    chernobieffpiano.com
    grandpianoman@protonmail.com
    Lenoir City, TN
    865-986-7720
    ------------------------------



  • 59.  RE: Weight of Soundboard Assembly

    Registered Piano Technician
    Posted 05-14-2020 00:13
    Weight alone is not a measure of impedance. It's easy to design two boards, one lighter than the other, where the lighter one will be stiffer and therefore have higher impedance levels.

    ------------------------------
    David Love RPT
    www.davidlovepianos.com
    davidlovepianos@comcast.net
    415 407 8320
    ------------------------------



  • 60.  RE: Weight of Soundboard Assembly

    Posted 05-14-2020 10:10
    You can't fix a poorly designed board with perimeter bolts. Its easy to design a board using beam math, but in vibrating membranes, areas of restriction are not desirable, Which I don't see how that gets addressed by plugging in a formula on a calculator.  

    You said its easy to have a lighter board have high impedance. But how does that gel with Gravagne who said the thicker heavier boards are high impedance boards?

    -chris

    ------------------------------
    Chernobieff Piano Restorations
    "Where Tone is Key"
    chernobieffpiano.com
    grandpianoman@protonmail.com
    Lenoir City, TN
    865-986-7720
    ------------------------------



  • 61.  RE: Weight of Soundboard Assembly

    Registered Piano Technician
    Posted 05-14-2020 12:27

    Who said you could fix a poorly designed board with perimeter bolts?  I certainly didn't. 

    I can't speak for Nick but he's right that heavier boards tend to have higher impedance but it's only one factor.  Stiffness is also a factor and an important one.  I believe he was suggesting all things being equal a heavier board will have higher impedance. 

    But, as I stated, you can easily build a lighter board that is stiffer simply by making ribs taller and narrower rather than shorter and wider.  Because of the greater effect of height of the rib than width (^3) it's easy to build a rib that is stiffer that has less volume, i.e, less mass. However, the stiffer, lower mass assembly in this case will have higher impedance.

    You can also raise the impedance by installing a cutoff bar and installing shorter, taller and narrower ribs such that the assembly will be considerably lighter than the original but have higher impedance.  You can raise impedance in other ways, too, more downbearing, possibly smaller radii cut into the ribs, possibly by making laminated ribs, or even using lighter but stiffer alternative materials, composites, laminates.

    Neither did I suggest that beam formulas are sufficient alone to design a board. Quite the contrary. I was quite explicit that there are many other factors to consider, panel thickness and shape, rib scalloping, spacing, panel thinning, bridge height and width, species, radius, emc, downbearing, etc etc. What I said was that there are no shortcuts: That at some point you have to build the board and determine if it works to your satisfaction and if it doesn't try and determine which component to change and build it again until you are satisfied.  


    I agree that timbre is very important and that the filtering of certain partials plays into how we experience the piano generally. In fact, timbre is one of the main things we address in voicing-we effectively filter out or bring out certain partials by manipulating the hammer.  How the soundboard filters certain frequencies is beyond the scope of this reply.  

    I'm fine if you want to disagree with me but at least represent what I said accurately when you do so and spare  me the trouble of having to unstuff the strawman.  



    ------------------------------
    David Love RPT
    www.davidlovepianos.com
    davidlovepianos@comcast.net
    415 407 8320
    ------------------------------



  • 62.  RE: Weight of Soundboard Assembly

    Posted 05-14-2020 15:09
    David,

    This is a misrepresentation?
    You can't fix a poorly designed board with perimeter bolts.

    And this isn't?
    "Weight alone is not a measure of impedance."

    I never said weight is the only factor.  It just happens to be the theme of the thread. Since i started coming on to these forums my main focus, in fact, has been to show how to make real world improvements in the shop. Questioning every part of the soundboard, Rib height to rib width ratios, proper panel thicknessing, proper rib count, cut off bars, rib ties, testing the boards performance with Chladni sand. 

    So when the push back is Impedance this and impedance that,  it may make for an interesting science discussion, but where is its practical use? So far all i have read  "change the downbearing using adjustable perimeter bolts".  Wouldn't that be because of something heard that was unsatisfactory, rather than  oops my numbers are off?

    Actually the OP's question is exactly what got me started on this whole adventure. I too noticed that within  the same make and model there were huge differences in weight, rib heights, widths, densities, scalloping, panel thickness etc. Some would weigh as little as 15 lbs and others would weigh 22 lbs. So if one is 15 lbs, what was the other 7 lbs for? How does that effect performance? Hence the rabbit hole. I agree there are many facets, but the OP chose one. 
    I have only offered what changes I have made and the effects they have had. For example, on Steinways if you keep track of the heights and widths (of course the lengths will be the same) you'll learn that some (most) have a height to width ratio of 83% and others will be 70%.  After much experience the 70% are on the Steinways that seem to offer more in liveliness. Also the rib scale can range from smooth to very rough, again the smooth ones seem to have a lot less tonal problems. On the other hand, i have seen other rebuilders radically change these dimensions 110%, 123% in one case, and you can hear that something is very different. 

    -chris






    ------------------------------
    Chernobieff Piano Restorations
    "Where Tone is Key"
    chernobieffpiano.com
    grandpianoman@protonmail.com
    Lenoir City, TN
    865-986-7720
    ------------------------------



  • 63.  RE: Weight of Soundboard Assembly

    Registered Piano Technician
    Posted 05-14-2020 18:34
    I agree on some points but not others. 

    1. Downbearing changes won't fix poor designs but small tweaks can help deal outcome variability perhaps owning to inherent differences in materials used and also execution variability. 
    2. Weight is not the only factor involved in impedance as I already talked about at some length. In fact, you can have a situation where a board is lighter and has higher impedance depending on the other design features. 
    3. Steinways of the same model and vintage do have rib (and other) dimensional differences. Not all rib scales are created equal. Whether that's by design or execution I can't say but I agree that it's not a good idea to just copy what's there. However I don't think the height/width ratio is the key factor. Nor do I think that slight differences in rib spacing that might occur because you change that relationship some are significant. But it depends on what those final dimensions are. You can't just reverse the relationship with impunity. 
    4. I do think that tutte le strade portano all'impedenza. Ultimately our primary goal is to balance attack versus sustain which means we are trying to control the rate of energy transfer: impedance. We don't want a banjo or a concert grand that sustains forever but you can't hear past the third row. Are there other aspects to piano tone?  Certainly there are! Scale and hammer aside, soundboard features no doubt affect the frequencies that are filtered and those which can more freely develop.  But when someone says they reject the impedance model I wonder what model they are possibly talking about. Complicating things even more is that impedance is frequency dependent.
    5. We agree that timbre is important. But scale, hammer and soundboard features all contribute to that. Is timbre changed by refining the rib scale if the attack sustain relationship remains fundamentally the same?  I'd be surprised. 
    6. The importance of the math used in rib design is that it's repeatable and it gives us genuine data from which we can make modifications if needed.  It's not the only factor in a design and it's not the only thing that can be modified, clearly. In most soundboard assemblies to replace, say, Steinway soundboards, a number of factors will be different, including the change from red or Adirondack spruce to Sitka, white spruce or Italian spruce, rib radii, emc, radii of the cauls, panel thinning, grain angle, scalloping (I already mentioned these earlier). All these (and more) contribute to our tonal modal but impedance balance through the scale is at the heart of what we are trying to accomplish.  
    7. Engineering models are very useful in terms of predictability and tracking what we are doing but ultimately ours is an esthetic quest within a fairly narrow band that we recognize as a piano, at least one we don't mind putting our name to.. There's room for all of us in that band and for a variety of designs-to a point. But it's important that we don't fall into the trap of magical or Eureka thinking about some single design feature that explains everything.  In this discussion I would out the h/w rib relationship in that category.
      I am still curious about what you did to change a 15 lb Steinway assembly to a 10 lb one assuming no radical cutoff, if I understood you correctly. That's a lot of weight to remove on an assembly that is traditionally very light in weight.



    ------------------------------
    David Love RPT
    www.davidlovepianos.com
    davidlovepianos@comcast.net
    415 407 8320
    ------------------------------



  • 64.  RE: Weight of Soundboard Assembly

    Posted 05-23-2020 00:03
    Just found this older picture. The weight difference is striking.


    ------------------------------
    Chernobieff Piano Restorations
    "Where Tone is Key"
    chernobieffpiano.com
    grandpianoman@protonmail.com
    Lenoir City, TN
    865-986-7720
    ------------------------------



  • 65.  RE: Weight of Soundboard Assembly

    Posted 05-23-2020 08:04
    Where did the extra weight reside?  Mostly panel thickness?  maple ribs somewhere?  Does the weight difference include the bridge?

    ------------------------------
    Jim Ialeggio
    grandpianosolutions.com
    Shirley, MA
    978 425-9026
    ------------------------------



  • 66.  RE: Weight of Soundboard Assembly

    Posted 05-24-2020 22:51
    Adjusting the panel thickness in the piano
    First, those were the boards from the Baldwin R in the Todd Scott class which is on video. After the class, two weeks later it was delivered to the RPT who commissioned the work. First thing he checked was the pianos dynamic range. Must have been a coincidence, as there has been a lot a talk lately about impedance. Two RPT's played and scrutinized my work and no mention of an impedance problem.  So if Baldwin put a thick board and tall ribs in there, and i in turn put a thin board and short/wide  ribs in there, how does the impedance model help solve any soundboard problem? Since the two boards are polar opposites.  To me. it just sounded like a mighty fine Baldwin with a lot of dynamic range and richness. 

    The weight reduction is cumulative. The old board has too much mass, in the panel and in the ribs. Too many screws and dowel supports.  I reduce the weight  by species choice, proper rib sizes, proper panel thicknessing. I even use the same bridge root. I say proper panel thicknessing because the Wolfenden model is wrong. The proper shape is not a wedge, that's just a starting point. I saw a diagram of a Knabe soundboard in a Gravagne article, and that too is wrong.  Why thin the side that already has more movement? You want to free up the side with less movement to equalize the movement on either side of the bridge. When that is done, you will have remove the the wood that is restricting movement and made the board lighter without ruining its integrity in the least. Same with the ribs.

    -chris

    ------------------------------
    Chernobieff Piano Restorations
    "Where Tone is Key"
    chernobieffpiano.com
    grandpianoman@protonmail.com
    Lenoir City, TN
    865-986-7720
    ------------------------------



  • 67.  RE: Weight of Soundboard Assembly

    Posted 05-25-2020 09:22
    <So if Baldwin put a thick board and tall ribs in there, and i in turn put a thin board and short/wide  ribs in there, how does the impedance model help solve any soundboard problem?

    Chris, your rhetorical question cuts both ways.  If Baldwin put in a thick board/tall ribs system, and it presumably worked, and you put in a thin board/short rib system, and that presumably worked, the design of the board is not as important as we have been led to believe; they both work. I have advertised the importance of board design, you have advertised the importance of board design, and heaven knows board design on the list-serves, was presented as a Holy Grail. But what you are saying in the above quote, says, that, empirically, your own board design is really not all that fired important...and I, at this point, heartily agree with you.

    I am re-thinking the whole board impedance model. Not that board impedance doesn't exist, or isn't important...it does exist and is important to a degree. Rather, other aspects of the tone production system, specifically the speaking length termination systems have way more to do with the sound coming out of a belly than we have been led to believe. My take these days, is relative to my empirical observations of old and new belly systems. That is, that the complex of termination systems have been very mistakenly assumed to be maximized, when they are in fact producing much of the nasty-ness bad board design has been accused of.  

    I have been working with what I would have previously referred to as dead boards, on several pianos over the last two years. Part of this is learning to deal with changes in the economies of rebuilding, that pre-Covid, I had seen coming, and now, with the shutdowns of the economy, see accelerating...ie, how to do fine work on reduced client budgets.

    The board must have excellent full joint length, intact glue joints. I take steps to assure this, fixing it in ways other than the questionable practice of re-gluing ribs. But given an intact rib/perimeter/panel intact glue joint,old boards can perform...sometimes quite well. 

    If a board has not actually lost its rib and perimeter glue joints, and the panel is not split aggressively, the bass usually doesn't die. The worst part of the treble, is strikingly similar to the worst part of the trebles in new well designed boards, particularly in the area around the tenor/alto break. And further, I suspect the high treble has almost nothing to do with the board at all, given an intact board. This may be an over statement, but maybe not. Old board high trebles, with well-done new caps and serious termination, back scale, duplex, and hammer work can sound exceptional. 

    ------------------------------
    Jim Ialeggio
    grandpianosolutions.com
    Shirley, MA
    978 425-9026
    ------------------------------



  • 68.  RE: Weight of Soundboard Assembly

    Registered Piano Technician
    Posted 05-25-2020 09:41
    One of the rock bands I used to play in back in the day had a pair of brothers in it. Guitar player and soundman.  Their dad owned a small airport and the brothers' day job was wiring/rewiring/ repairing the electrical systems on airplanes.  In our band rehearsals when some aspect of the audio system wasn't working correctly they immediately went to that high level audio/electrical mentality and might spend an hour testing circuits, capacitors, etc in search of the problem.  Can't tell you how many times a cable was unplugged or some other simple solution was finally discovered.  This latest post about soundboard design reminds of that band experience.  I appreciate the brilliance in the discussion though and am learning a lot.  

    Here's a link to that old band if you like original rock. 

    Gary Bruce
    Registered Piano Technician





  • 69.  RE: Weight of Soundboard Assembly

    Posted 05-25-2020 15:19
    By the time I finally quit fussing and glue in my soundboard panel.
    I have a fair number of hours invested.
    And over $1000 worth of wood.
    I ain’t no designer
    Every single piece of info that comes in on this list at least gives me an opportunity to put more value into that time and money and resource.
    To the experts on this list, keep going down the rabbit holes, let the debate continue, I love it!
    Thank you


    Sent from my iPhone




  • 70.  RE: Weight of Soundboard Assembly

    Posted 05-27-2020 15:44
    Fenton M. wrote: "...$1000 worth of wood."

    I'm trying to add this up - I just gotta ask - what kind of wood are you using in a soundboard? What on earth are you paying for a board-foot?


    ------------------------------
    Terry Farrell
    Farrell Piano Service, Inc.
    Brandon, Florida
    terry@farrellpiano.com
    813-684-3505
    ------------------------------



  • 71.  RE: Weight of Soundboard Assembly

    Posted 05-27-2020 17:26
    Hey Terry,
    Well..some of it is maple I got from you YEARS ago.
    I don't glue boards to create a panel, I buy a SB panel.
    Then there is the rib stock.
    $1000 plus, total.
    My current project is a S&S B. The panel came from Dale Erwin, sitka,
    I think $850. I drove over to pick it up, so I save crating and shipping.
    If ever I make it to FLA, I'd love to see your shop.
    I doubt Dale minds me revealing his price, dead flat bottom and top, so nice.
    Fenton






  • 72.  RE: Weight of Soundboard Assembly

    Posted 05-25-2020 20:57
    Jim,
    Sure, all boards (old ones, Compression, RC&S,) can work, but do they work well?  This goes back to something you said a couple of years ago that i liked, quote "I don't like tubby basses" unquote. You like a certain sound and you manipulate everything in the chain (soundboard, downbearing, music wire, hammers, etc.) to get that sound. That's what i do.  I like big pianos over the small pianos and work my chain of events to get the sound I like.  Like i've said many times, I want my six foot grand to sound like a seven foot grand, not a 5 foot grand. That's just my preference. So, just like you, when i mention a change of one of the links, its with a sound goal in mind before i start the project.  Taking 4 pounds off of the Baldwin board worked towards my goals.  Nowadays, since i know exactly how i can achieve my desired results, i've learned its not always desirable to do so.  I rebuilt a Mason and Hamlin AA and it delivers a big sound and plenty of power, but it scared me a little because it barely fit in the room, and i was afraid the customer would complain about their eardrums. So far so good though. So now I pay more attention to what the customer wants. For example the customer of the Baldwin R wanted Renner Blue points ( I always used Ronsen) but now I incorporate Abels as well. Enlarging the palette so to speak. I'll be playing with the Paulellos soon enough as another regular client wants those on his next rebuild.  I was told by a crazy maniac that this is the same biz model a prostitute uses, and that I should set and uphold a professional standard.  In what fantasy world does that makes sense? Since the client is an RPT, i'm sure letting them make the choice of hammers on their piano is acceptable.

    -chris

    ------------------------------
    Chernobieff Piano Restorations
    "Where Tone is Key"
    chernobieffpiano.com
    grandpianoman@protonmail.com
    Lenoir City, TN
    865-986-7720
    ------------------------------



  • 73.  RE: Weight of Soundboard Assembly

    Registered Piano Technician
    Posted 05-26-2020 03:02
    That one board has taller narrower ribs and another has shorter wider ribs doesn't mean they are necessarily polar opposites in design or that design doesn't matter. It does but it depends on the specific dimensions and the load bearing properties of the beams. There are different ways to get to the same place.  However, because rib height contributes more than width to the load bearing properties by a significant factor, if the load bearing capacities are equal then the shorter wider rib will have more mass than the taller narrower one, all other things held constant. That is, the rib volume will have to be greater.  How much more will depend on the overall dimensions. It's easy to run those numbers. 

    I don't think whether the rib is a little taller or a little wider makes much difference if the load bearing capacities are the same, unless you do something quite extreme. I don't typically see that. 

    One area where it might make a difference, (I'm not really sure) is in the panel's ability to bend the rib during compression. If the wider, shorter rib is easier to bend, it may result in more crowning. It is interesting that NY Steinway, using lots of compression and flat ribs, typically has ribs that are somewhat wider than they are tall. Boards that have some rib crowning and don't  depend so much on compression seem to often change that relationship to somewhat taller, though I can find no real consistency in approach there. 

    I would definitely not say that design doesn't matter. It clearly does. But I would say that there is some leeway in the approach, certainly in terms of W:H relationships of ribs. One small change in a design, like that, (again, as long as the load bearing principles remain the same) is not likely to produce identifiable tonal differences. Most pianos we hear that sound "different" do so because of the cumulative  quality of several design changes and/or executions. 


    David Love





  • 74.  RE: Weight of Soundboard Assembly

    Posted 05-26-2020 18:47
    Chris,
    RC&S
    rib crown & ?
    thank you,
    Fenton

    ------------------------------
    Fenton Murray, RPT

    Fenton
    ------------------------------



  • 75.  RE: Weight of Soundboard Assembly

    Posted 05-26-2020 21:10
    I don't understand why Rib crown and Support proponents deny that their system of soundboard making adds mass and are heavy boards? By stating that making ribs narrower thus insinuating they are lighter is a misdirection because that is not the whole story,  By the time they add to the height, even reduce the lengths, but add more ribs (usually one, two or three) they have made the collective rib stock heavier, not lighter. Here is the stats of two same size pianos. a traditional Baldwin L, and a R. Nossaman Weber re-design:

    Baldwin 12 ribs
    Nossaman 13 ribs

    Baldwin Cross-sectional area  103.5 sq. in. (9H x 11.5"W)
    Nossaman  119.47 sq. in. (11.8H x 10"W)

    Oh well.
    -chris




    ------------------------------
    Chernobieff Piano Restorations
    "Where Tone is Key"
    chernobieffpiano.com
    grandpianoman@protonmail.com
    Lenoir City, TN
    865-986-7720
    ------------------------------



  • 76.  RE: Weight of Soundboard Assembly

    Registered Piano Technician
    Posted 05-27-2020 03:15
    That example may not be representative. I'm not even sure what RC&S actually means anymore in practice.

    ------------------------------
    David Love RPT
    www.davidlovepianos.com
    davidlovepianos@comcast.net
    415 407 8320
    ------------------------------



  • 77.  RE: Weight of Soundboard Assembly

    Registered Piano Technician
    Posted 05-27-2020 09:07
    Chris

    I totally admit to being a novice at best in this area so please bear with me.  You state that the mass is greater in a crowned rib due to basically having to start with a thicker rib stock before planing the curvature into the rib.  This makes sense and I will agree to your point.  My question is would a laminated rib formed to the desired curvature not give you the same profile, slightly more strength and less overall mass at the same time?  Thanks and others with more experience please weigh in as well.

    ------------------------------
    Norman Cantrell
    Owner
    Piano Clinic
    Oklahoma
    580-695-5089
    ------------------------------



  • 78.  RE: Weight of Soundboard Assembly

    Posted 05-27-2020 09:24
    Yes, you are correct, as one who laminates or has laminated in the past.  In an elevated height, reduced width rib, cross section volume will be less than a same stiffness rib with greater width and reduced height.  Elevated height = less weight per same stiffness. For this reason, stiffness is often elevated some in the elevated height ribs, as at the same cross section volume as the original, you can create a stiffer rib.

    Also, I laminate my ribs as an arc not a chord. One can choose to machine the arc into a chord if one desires. I have done it both ways. I see no reason not to just leave it as an arc these days...but frankly the difference just doesn't seem to be discernable tonally...as in much of this work. The success bandwidth is larger than advertised, at least in my experience.

    My rib crowned boards are always lbs lighter than the original. As David Love mentioned, I'm also not sure I recognize the difference between rib crowned and rc&s.

    ------------------------------
    Jim Ialeggio
    grandpianosolutions.com
    Shirley, MA
    978 425-9026
    ------------------------------



  • 79.  RE: Weight of Soundboard Assembly

    Posted 05-27-2020 09:50
    Also keep in mind, a laminated chord rib, has significant stock removed from the calculated cross section in order to create the chord. The only point where height is as calculated is at the very center of the chord. Taper of rib height starts from the center, which results in a significant reduction in rib mass and section, relative to a flat rib. The flat rib will only have section reduced at the scallop, 6" from the perimeter, and in the generous edge easing flat ribs usually recieve. 

    The rib section analytic formulas really do not describe the actual sections as installed on the panel.

    ------------------------------
    Jim Ialeggio
    grandpianosolutions.com
    Shirley, MA
    978 425-9026
    ------------------------------



  • 80.  RE: Weight of Soundboard Assembly

    Posted 05-27-2020 15:55
    Jim - what the heck is a laminated cord rib?

    ------------------------------
    Terry Farrell
    Farrell Piano Service, Inc.
    Brandon, Florida
    terry@farrellpiano.com
    813-684-3505
    ------------------------------



  • 81.  RE: Weight of Soundboard Assembly

    Posted 05-27-2020 15:55
    Jim I. wrote: "Also, I laminate my ribs as an arc not a chord. One can choose to machine the arc into a chord if one desires. I have done it both ways. I see no reason not to just leave it as an arc these days..".

    I'm trying to understand what/why you are referring to a cord. Is machining an arc into a cord the same thing as machining an arc into a flat board? A cord is a line....


    ------------------------------
    Terry Farrell
    Farrell Piano Service, Inc.
    Brandon, Florida
    terry@farrellpiano.com
    813-684-3505
    ------------------------------



  • 82.  RE: Weight of Soundboard Assembly

    Posted 05-27-2020 16:40
    You are right...my terminology was not clear.   The glue surface of the rib is an arc.  The bottom surface of the rib (opposite to the glue surface), can either be also be an arc, ie a curved surface parallel to the glue surface arc, or, a chord - a straight line(until it tapers, wherever you choose to make that happen) .

    I glue my ribs in a male/female curved caul, so both surfaces are arcs. If I want to straighten the bottom of the rib(opposite to the glue surface), I have to machine it straight and then taper.

    ------------------------------
    Jim Ialeggio
    grandpianosolutions.com
    Shirley, MA
    978 425-9026
    ------------------------------



  • 83.  RE: Weight of Soundboard Assembly

    Posted 05-27-2020 10:13
    It would depend on how you engineer them, and what your tonal goals are. Laminating ribs and routing curves onto ribs are not my areas of research. Nor is carbon fiber boards. Although there are carbon fiber alternatives that seem more promising. I like Baldwin, Mason and Hamlin, Steinway, Weber pianos, all of whom used the compression soundboard. So my research has been in improving the functionality of those types of boards. I went from using a straight rib to curved ribs myself last year, but they are not artificially curved. I let then curve naturally on racks. This is so the internal stresses have reached equilibrium, and also maintains the grain running parallel across the stock.  They then fit nicely into my press at that point, and by the time installation is complete i am at a higher crown. No problem so far, although i know there are pianos out there ready to trip me up.  
    -chris

    ------------------------------
    Chernobieff Piano Restorations
    "Where Tone is Key"
    chernobieffpiano.com
    grandpianoman@protonmail.com
    Lenoir City, TN
    865-986-7720
    ------------------------------



  • 84.  RE: Weight of Soundboard Assembly

    Posted 05-27-2020 10:20
    Another area of difference is the side view of the shape of the rib. Others will taper from the center outward automatically. I prefer the rib to maintain an even cross section throughout and scallop at the ends.  The reason this is important is because the bridge is not in the center of the rib. Since it's off center, being able to adjust the center of amplitude to the bridge is an acoustical advantage.
    -chris

    ------------------------------
    Chernobieff Piano Restorations
    "Where Tone is Key"
    chernobieffpiano.com
    grandpianoman@protonmail.com
    Lenoir City, TN
    865-986-7720
    ------------------------------



  • 85.  RE: Weight of Soundboard Assembly

    Registered Piano Technician
    Posted 05-27-2020 12:19
    Not sure why a crowned rib would have more mass.  It depends on how you approach crowning the rib.  For example, let’s say you determine the required height and width of a rib based on a beam formula of some type (which is what most people use who are calculating these things).  Once the rib height and width are determined you then crown the rib so that the height at the center of the rib is your predetermined height.  Farther out on the rib, because of the crowning, you are removing material.  How much depends on the length of the rib and the crown radius.  Either way, you are removing mass.  If you decide to compensate for that loss of material then you will have to increase the height in the center of the rib but the idea there would be that the overall volume of the rib would be equal to a rib that was not crowned.  Whether you start with thicker rib stock has no bearing.  It's where you end up.    

    A laminated rib is formed in the desired radius by pressing the individual layers into a shaped caul of the desired radiusso the rib is uniform in height along its length.  There is some question about whether a laminated rib is stronger by virtue of it being a laminated rib than a non-laminated rib.  I don't know the answer to that question.  The idea of laminated ribs was to remove the variability that occurs between different pieces of wood of the same species.  Whether in the process of laminating the ribs you change the dynamics of how the rib responds is probably something a materials engineer can answer. 

    Making comparisons between compression, RC&S, hybrids is pretty difficult because so many of these designs have other design features that make an apples to apples comparison very difficult.  Many of the RC&s boards, for example, employ radial rib patterns and cut-off bars.  Both of those will change the dynamics.  With a radial rib array, on one side of the rib array the ribs will be closer together and on the other side they will be farther apart.  How does that effect the dynamics of the soundboard response, I can't say exactly, but certainly it will be somewhat different on either side of the bridge.  

    Different people are using different rib radii and some are using variable rib radii with curves graduating to tighter in the treble.  How does the radius effect stiffness when they get tighter?  Most of the folks I know are using fairly large radii throughout and still depending on some compression, ribbing around 5% EMC (equilibrium moisture content).  Some RC&S folks are saying they rely less on compression, ribbing at around 6%.  How much of a difference does that make?  Well at 70 degrees F, 25% RH yields an EMC of 5.4%.  At 30% RH it yields 6%.  Are we really saying that one board has compression and one doesn't?  That's probably within the margin of error when conditioning the panel.  If we are keeping the piano at 50% RH then both have compression and the difference is negligible.   Further, is the compression provided from crowning the only reason we rib at low EMC?  Not really, it's also to insure that the panel doesn't go under tension during dry periods and crack.  If you are planning to  house the board in a dry climate you should probably push the EMC lower which will yield compression only to the degree that the panel experiences an RH that puts it into compression.  

    Caul shape when ribbing is another  variable.  When the ribs are pressed to the panel they are often pressed into a shaped caul.  What shape?  Is it a curved radius that is smaller than the rib radius or larger?  Well it depends.  I know some board makers who radius the ribs and press the rib into a smaller radius and some who press it into a larger radius effectively flattening the rib slightly so that when it comes out of the press it wants to spring back into a tighter curve rather than the other way around, compression factors notwithstanding. 

    This is just to name a few variables.  So when we discuss  compression versus hybrid versus RC&S it's fairly meaningless unless you designate exactly what the design features and executions are.  On another note, Chris mentioned that Steinway, Baldwin, MH all use the compression model.  I'm not sure about that.  Hamburg Steinway does crown the ribs slightly.  Certain Baldwin vintages certainly crown the ribs (perhaps Del Fandrich can speak to that), I'm not sure about MH.  But the tradition of crowning ribs is much more prevalent historically than using purely flat ribs and relying on pure compression to crown the assembly.  I'll let the design history aficionados speak to that directly.

    ------------------------------
    David Love RPT
    www.davidlovepianos.com
    davidlovepianos@comcast.net
    415 407 8320
    ------------------------------