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Dimmer for Key Easing Iron

  • 1.  Dimmer for Key Easing Iron

    Member
    Posted 09-26-2024 14:55

    I am looking for an accurate in-line dimmer for my key easing iron. What should I get? I know on one of the supply houses there is an inline dimmer sold with the Weller iron (I don't remember who is selling it as a bundle). I know that dimmer was decent in my previous experience but I can't find who is selling it by itself. It doesn't seem like Weller is selling it themselves.

    I just recently tried an in-lime dimmer off of Amazon which has sporadic results (one wrong nudge of the dimmer rotor and the temperature at the key iron tip changes by 20 degrees F)...



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    Cobrun Sells
    cobrun94@yahoo.com
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  • 2.  RE: Dimmer for Key Easing Iron

    Member
    Posted 09-26-2024 15:47

    I got one online from a art glass/stain glass store



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    Michael Pitts
    Noblesville IN
    Indianapolis, IN Chapter
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  • 3.  RE: Dimmer for Key Easing Iron

    Registered Piano Technician
    Posted 09-26-2024 17:13
    Why do you need a dinner for key easing iron? Why don’t you just use a manual one? Much easier and faster.

    Wim.
    Sent from my iPhone




  • 4.  RE: Dimmer for Key Easing Iron

    Member
    Posted 09-26-2024 17:17
    Wim,

    Manual, as in the key easing pliers?






  • 5.  RE: Dimmer for Key Easing Iron

    Registered Piano Technician
    Posted 09-26-2024 17:25
    Yes
    Sent from my iPhone




  • 6.  RE: Dimmer for Key Easing Iron

    Member
    Posted 09-26-2024 17:29
    Ah yes,

    I do like having both options on hand (easing pliers and easing iron).

    I like what each offers.





  • 7.  RE: Dimmer for Key Easing Iron

    Registered Piano Technician
    Posted 09-26-2024 20:45

    A key easing iron is basically laying down the wool fibers, which will make a slightly snug bushing fit a bit looser. I am among those who like what it does for the cloth.

    Key easing pliers, on the other hand, compress the bushing cloth, although arguably only momentarily, but it does compress the wood, resulting in enlarged key bushing mortises.

    As others have pointed out on this list, the front rail bushing mortises themselves can be made smaller by steaming, preferably with mortise-sizing cauls of appropriate dimension installed immediately after applying the steam. 

    And if one is resuscitating bushings, to make the opening in the mortise smaller, one needs to apply moisture in either the form of steam or a VS Profelt type substance, and appropriate key bushing cauls.



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    Alan Eder, RPT
    Herb Alpert School of Music
    California Institute of the Arts
    Valencia, CA
    661.904.6483
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  • 8.  RE: Dimmer for Key Easing Iron

    Registered Piano Technician
    Posted 09-26-2024 19:26

    PianoTek Supply had been selling it, perhaps Schaff has some in stock. I think the last time I bought one I searched for it with the manufacturer's name, and found a better price either on Amazon or eBay. 



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    Patrick Draine RPT
    Billerica MA
    (978) 663-9690
    ------------------------------



  • 9.  RE: Dimmer for Key Easing Iron

    Registered Piano Technician
    Posted 09-26-2024 20:06

    The OEM dimmer for that item is the Leviton #6250-3 or 6250-3i in line dimmer. I know because I am the original developer and maker. You can buy the dimmer on Amazon for around $20 or so.  Be sure to get the polarity correct when you wire it. 

    Edit: I just now read the full OP. If the dimmer you got does as you say, it is defective and should be replaced (or perhaps the polarity is incorrect). 

    Peter Grey Piano Doctor 



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    Peter Grey
    Stratham NH
    (603) 686-2395
    pianodoctor57@gmail.com
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  • 10.  RE: Dimmer for Key Easing Iron

    Member
    Posted 09-28-2024 18:29

    What do you mean by "Be sure to get the polarity correct"? The Weller soldering tool has non-polarized plugs (it can be plugged either way into a wall outlet). So how does installing the polarity correctly change anything?



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    Cobrun Sells
    cobrun94@yahoo.com
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  • 11.  RE: Dimmer for Key Easing Iron

    Registered Piano Technician
    Posted 09-29-2024 08:31

    Cobrun,

    Looking at the cord (e.g., lamp cord), one of the wire's insulation is "ribbed" while the other is smooth. The ribbed one is the neutral wire and (obviously) the smooth one is the "hot" (or load) wire. When wiring a dimmer such as the 6250 you do not cut the neutral (ribbed) wire, but rather cut the hot wire and connect it to the screws.

    Peter Grey Piano Doctor 



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    Peter Grey
    Stratham NH
    (603) 686-2395
    pianodoctor57@gmail.com
    ------------------------------



  • 12.  RE: Dimmer for Key Easing Iron

    Member
    Posted 09-29-2024 10:24
    Ah yes,

    Peter, now I see the ribbed wire on the Weller soldering iron. But again, why does it matter since the Weller iron can be plugged into an outlet with the prongs either direction? Will plugging in either direction change the way an in-line dimmer functions?






  • 13.  RE: Dimmer for Key Easing Iron

    Registered Piano Technician
    Posted 09-30-2024 10:22

    Cobrun, 

    I too am not an electrician, however I have learned from those who know that there are reasons behind these instructions (and I share your questions as well). The principal (IIRC) is that the black (hot) wire is the incoming current (to be regulated by the rheostat), whereas the white wire is the return leg. Evidently one "can" regulate the return leg, however things may not work always as designed. (I learned this one concerning a 4 way light switch in my house wired by someone who was a DIY electrician). 

    However, from your OP you might have a defective unit (assuming you wired it as instructed). I've had my original (the very first Key Bushing Iron) for 25 years plus with no problems at all. I made a sharpie mark on the case and dial at the point where I consider the optimal starting heat point. Works every time. 

    Peter Grey Piano Doctor 



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    Peter Grey
    Stratham NH
    (603) 686-2395
    pianodoctor57@gmail.com
    ------------------------------



  • 14.  RE: Dimmer for Key Easing Iron

    Registered Piano Technician
    Posted 09-28-2024 09:37
      |   view attached

    This is the one (not the in-line version) previously sold by PianoTek Supply. 



    ------------------------------
    Patrick Draine RPT
    Billerica MA
    (978) 663-9690
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  • 15.  RE: Dimmer for Key Easing Iron

    Registered Piano Technician
    Posted 09-27-2024 08:11

    https://www.mohawk-finishing.com/products/wood-touch-up-repair/burn-ins/burn-in-knife-electric-heat-control-unit/

    I have another version of this that I've used for decades.  Apparently you need a customer number to purchase from Mohawk online.  There is a local hardware store that sells Mohawk products, so I don't need a customer number.



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    Paul McCloud, RPT
    Accutone Piano Service
    www.AccutonePianoService.com
    pavadasa@gmail.com
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  • 16.  RE: Dimmer for Key Easing Iron

    Registered Piano Technician
    Posted 09-27-2024 09:33

    I use a router speed control from Harbor Freight  around  $16



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    Parker Leigh RPT
    Winchester VA
    (540) 722-3865
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  • 17.  RE: Dimmer for Key Easing Iron

    Registered Piano Technician
    Posted 09-27-2024 11:19

    I use the same one as Parker and it seems plenty accurate for our use. (Precision electronic soldering is another matter and I use a completely different iron setup for that.) Using an infrared thermometer to check the settings and mark them on the dial helps with accuracy as different soldering irons have different heat curves. 

    Regards,



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    Allan Gilreath, RPT
    Registered Piano Technician & President
    Allan Gilreath & Associates, Inc
    Calhoun, GA
    706-602-7667
    allan@allangilreath.com - www.allangilreath.com
    ------------------------------



  • 18.  RE: Dimmer for Key Easing Iron

    Registered Piano Technician
    Posted 09-27-2024 17:32

    Sometimes I wish I had a heavier duty 20 or 25 amp controller.  They are more expensive but will allow a lower temp.  Move quickly to avoid

    burning and do not use more than a 25 watt iron.



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    Parker Leigh RPT
    Winchester VA
    (540) 722-3865
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  • 19.  RE: Dimmer for Key Easing Iron

    Member
    Posted 09-28-2024 10:44
    Overkill. What happens when you tell your electrical engineer dad that you need a rheostat.

    Deb Legg









  • 20.  RE: Dimmer for Key Easing Iron

    Posted 09-28-2024 11:46

    Cobrun, I just want to concur with Wim's comments – I keep a key easing pliers in my case.

     

    Mostly my customers might only have a few (white) keys that are noticeably sticking. Excuse me if this is obvious, but 90+ percent of the time if you work those few keys up/down, with a little side pressure, it "fixes" the problem without major surgery. I explain all to my customer, including showing them how to work the key up/down themselves if the stickiness returns. I've never had a customer be dissatisfied with this approach. Along with a minimal or no charge for the few minutes of work, chalk it up to establishing customer loyalty. Regards, Norman.



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    Norman Brickman
    Potomac Piano Service
    Potomac, Maryland
    potomacpiano@verizon.net
    https://potomacpiano.com
    (301) 983.9321
    ------------------------------



  • 21.  RE: Dimmer for Key Easing Iron

    Registered Piano Technician
    Posted 09-28-2024 13:59

    BTW, if you are using the original tapered breaches with this thing (or even modified key bushing cauls), you want the tip temperature to be just warm enough so that you can't hold your fingers on it fir more than about 1-2 seconds max. 

    Now, if someone were to go the extra mile and machine a short broach (or set thereof) on a right angle to fit the iron, one would have a tool that would likely effectively be able to address grand front bushings without having to remove them. (I should have thought of that a long time ago).

    Peter Grey Piano Doctor 



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    Peter Grey
    Stratham NH
    (603) 686-2395
    pianodoctor57@gmail.com
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  • 22.  RE: Dimmer for Key Easing Iron

    Registered Piano Technician
    Posted 09-28-2024 14:27

    Peter, a number of years agoI bought a set of short right angle broaches (graduated in thickness), probably from PianoTek. A good complement to the tapered broaches you made.



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    Patrick Draine RPT
    Billerica MA
    (978) 663-9690
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  • 23.  RE: Dimmer for Key Easing Iron

    Registered Piano Technician
    Posted 09-28-2024 14:52

    Norman, in my 45 years experience, wiggling and rubbing keys up & down is (here in our New England seasons)  a very temporary fix. Sometimes depending on key easing pliers is an impermanent fix too. Remove the fallboard and key up stop rail, and see what's really going on.The key pins may have rust or burrs, or need sticky tarnish removed. Iron the bushings, and possibly dust some fine powder teflon on if advisable. 

    I have also run into Baldwin uprights from the 1980s that have excessively long balance &/or front rail bushings. An Exacto knife with a chisel blade can trim them to length.

    Having all the necessary tools on hand allows one to deal with these common problems. 



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    Patrick Draine RPT
    Billerica MA
    (978) 663-9690
    ------------------------------



  • 24.  RE: Dimmer for Key Easing Iron

    Posted 09-28-2024 15:46

    Patrick, thanks, maybe you are right – just not my experience with most (90+ percent) front rail pin bushing tightness issues. Mine is the same time frame as you, but likely not the depth of your experience. A solid push left and up/down several times, and then a solid push right with the same motion. (Don't test how strong you are!) You can feel the free play open up. No callbacks on my end – perhaps just luck? Maybe the DC climate? Also the problem probably usually develops from a lack of play at the extremes, and if the piano is newly back in service normal play should keep it free. Some pianos more so than others can be a pain to remove the keys, of course – this approach can certainly be worth a first try in my opinion. Regards, Norman 



    ------------------------------
    Norman Brickman
    Potomac Piano Service
    Potomac, Maryland
    potomacpiano@verizon.net
    https://potomacpiano.com
    (301) 983.9321
    ------------------------------



  • 25.  RE: Dimmer for Key Easing Iron

    Posted 09-29-2024 15:39

    Cobrun, FYI, I think that the 110 volt polarized plug came into use more than 50 years ago, and later came the additional ground prong. I'm not licensed or certified to give electrical advice, but as an amateur I can think of a few items that you might want to look into.

     

    (a) For a plain key easing iron with no on/off switch, I would think that plug polarity is not significant. (b) If your iron or rheostat has an on/off switch, then from a safety perspective I would assume that the hot wire (small prong on the plug) would be connected to the switch side of the device. (c) If the device has a chassis associated with it then I assume that any modern device will use a three-prong plug to make a ground available.

     

    Regards, Norman



    ------------------------------
    Norman Brickman
    Potomac Piano Service
    Potomac, Maryland
    potomacpiano@verizon.net
    https://potomacpiano.com
    (301) 983.9321
    ------------------------------



  • 26.  RE: Dimmer for Key Easing Iron

    Registered Piano Technician
    Posted 09-30-2024 10:09

    However, if you buy one and the instructions tell you to connect things a certain way it's probably in your best interests to follow those instructions. If I'm wrong on that please LMK. 

    Peter Grey Piano Doctor 



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    Peter Grey
    Stratham NH
    (603) 686-2395
    pianodoctor57@gmail.com
    ------------------------------