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Filling wood to redrill for lid hinges

  • 1.  Filling wood to redrill for lid hinges

    Registered Piano Technician
    Posted 04-18-2022 08:19
    Greetings,
    We need to fill and redrill the enlarged screw holes for a square grand lid. What's the current thinking on how to fill in the holes? Epoxy? Wood filler? Titebond?
    thanks!

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    Scott Cole, RPT
    rvpianotuner.com
    Talent, OR
    (541-601-9033
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  • 2.  RE: Filling wood to redrill for lid hinges

    Registered Piano Technician
    Posted 04-18-2022 08:28
    I normally drill a 3/8" hole and install a 3/8" plug cut from pin block scrap. For big stuff like stripped out lyre screws, I go up to 1/2'  .  if the holes are too small or close together, a mix of West System resin with their 410 fairing filler works.  It can be mixed to a thick putty and it is not overly hard to drill screw holes in.  





  • 3.  RE: Filling wood to redrill for lid hinges

    Registered Piano Technician
    Posted 04-18-2022 10:14
    I generally use IC-2000 from BSI. I swab it inside the hole. It is thick enough to stay put as long as you don't overdo it. If I need instant gratification (where time is of the essence) I will shoot it with accelerator (otherwise it takes a while to harden).

    Then I'll try the screw in the hole. If the hole was mildly stripped, one application should do it. If it is badly deformed it may take two swabbings. If you get too enthusiastic and fill it up you'll need to re drill the hole. This stuff is extremely strong and is a permanent repair. Pretty quick too. 

    Peter Grey Piano Doctor

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    Peter Grey
    Stratham NH
    603-686-2395
    pianodoctor57@gmail.com
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  • 4.  RE: Filling wood to redrill for lid hinges

    Posted 04-18-2022 12:52
    I would re-drill existing holes for a hardwood dowel and use titebond or equivalent to glue in the dowel. After glue has dried for at least 24 hours you can trim flush with a sharp chisel and then re-drill for the screw.

    In a hurry I would use epoxy instead of titebond to glue in the dowel.

    Most glues you suggested are too brittle to hold the screw well without the hardwood dowel. Because of the grain direction of the dowel the dowel will hold as well or even better that the original wood.

    Just be careful to use the correct size drill bit to pre-drill for the screw. Too big or too small of a drill bit will cause problems like the one you are now having.

    David Armbrust
    Sarasota Florida


    Sent from my iPhone 13 Pro Max




  • 5.  RE: Filling wood to redrill for lid hinges

    Registered Piano Technician
    Posted 04-20-2022 02:53
    David's A's thought that the grain direction of a dowel in the hole will hold better than a screw has not proven to be correct over time; that is why Edward suggested using a plug as the grain orientation in a plug is perpendicular to the sides of the plug. Many furniture makers put dowels in boards when screws were installed into the end grain, typically about a half-inch from the end of the board and oriented so the screws would enter the cross-grain of the dowel.
    David Dewey





  • 6.  RE: Filling wood to redrill for lid hinges

    Posted 04-18-2022 15:25
    Do not use a hammer shank or dowel. the grain orientation is wrong. You'll need to cut plugs for a proper repair unless you use leather or epoxy.

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    Regards,

    Jon Page
    mailto:jonpage@comcast.net
    http://www.pianocapecod.com
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  • 7.  RE: Filling wood to redrill for lid hinges

    Posted 04-18-2022 21:33
    The grain orientations of a dowel is perfect for repairing a stripped screw. Think of the wood as tightly bundled straw fibers. The screw threads bite into the fibers and you would need to pull the entire plug out for it to fail. This will not happen because the glue is holding the dowel tightly in place. The reason this glue bond is so tight with a dowel plug is that we are glueing face grain to face grain.

    Think of how an hammer head is attached to a hammer handle. The typical metal wedge used in a hammer handle end grain cause the wood to expand slightly and tightly hold the head to the handle at the same time it is holding the wedge in place even without threads on the metal wedge! The same thing happens when we drive a screw into the wood end grain. Of course as I previously stated you need to drill a proper size hole for the screw or you risk splitting the dowel plug. Again imagine a hammers metal wedge that is too large or too small.

    If the preference is cosmetic instead of strength, such as when we are trying to hide a screw with a wood plug then it is better to cut a plug into face grain as Jon suggest as end grain will absorb more finish and will make it much darker and more visible than the face grain plug. The face grain plug glue bond will also be weaker because you are gluing end grain to end grain which never works well. This is because end grain soaks up the glue and does not leave much glue at the glue joint.

    As another example of how weak this glue bond is when you want to remove a face grain plug that is hiding a screw that you now need to access, just drive a screw into the face grab plug. It will hit the hidden screw and it will easily break the glue bond and pop the plug right out.

    David Armbrust
    Sarasota Florida




  • 8.  RE: Filling wood to redrill for lid hinges

    Posted 04-19-2022 00:37
    oyou are re-writing wood working technology? End grain does not hold screws well. That has been known for a very long time. The only way for a dowel to add strength is to install it perpendicular to the screw hole, this way the screw goes thru the dowel.

    I have done this for music panel screw holes. When the hole is stripped and the area compromised, I'll drill from the bottom of the panel to install a dowel. This also adds strength to the compromised area. I've even installed two dowel for the screw to bite into and to reinforce the area. Finish is not an issue on the bottom of a music panel.

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    Regards,

    Jon Page
    mailto:jonpage@comcast.net
    http://www.pianocapecod.com
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  • 9.  RE: Filling wood to redrill for lid hinges

    Registered Piano Technician
    Posted 04-19-2022 08:31
    Simply put (…and stop me if you've heard this one before), the fibers of a dowel are parallel to the body of the screw, and the thread of the screw is nearly perpendicular to the wood fibers. If (in the turning of the fastener) the thread doesn't actually sever the fibers, they will be severely compressed. This happens for each of the many rounds of thread the screw root has. Either way, their ability to withstand the (extractive) tension of the threads drops far short of what's involved in a customary tightening down of the fastener.

    In short, the weaker of two grain orientations.

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    William Ballard RPT
    WBPS
    Saxtons River VT
    802-869-9107

    "Our lives contain a thousand springs
    and dies if one be gone
    Strange that a harp of a thousand strings
    should keep in tune so long."
    ...........Dr. Watts, "The Continental Harmony,1774
    +++++++++++++++++++++
    ------------------------------



  • 10.  RE: Filling wood to redrill for lid hinges

    Registered Piano Technician
    Posted 04-19-2022 09:32
    I don't mean to pile on but it's important to make this clear. Don't screw into end grain. I doesn't last.

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    John Pope
    University of Kentucky School of Music
    Lexington, KY
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  • 11.  RE: Filling wood to redrill for lid hinges

    Registered Piano Technician
    Posted 04-19-2022 14:23
    Removed by poster. Apparently not responsive to subject question.
    Sorry to upset Peter G.
    Joel R.


  • 12.  RE: Filling wood to redrill for lid hinges

    Posted 04-19-2022 15:06
    The original post does not give enough information for a well-formed answer.
    Photos of the lid, hinges and damage would help.

    Meanwhile, driving screws into end grain is a bad idea.

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    Ed Sutton
    ed440@me.com
    (980) 254-7413
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  • 13.  RE: Filling wood to redrill for lid hinges

    Member
    Posted 04-19-2022 22:09
    This post is also on CAUT and Don Mannino had a great reply on how he does it. What you do and how you do it depends on where the problem is and how close to edges of the case/rim/lid the screw holes are. I have had great success using a 2 part wood putty that when dry can be levelled with a chisel and drilled with tapered bits to take screws. After mixing equal parts of the putty you roll it out to be the size of thin dowel and stuff it down into the screw holes and compact it down after it cures you can use a sharp chisel to level the area. Some pictures would be useful since perhaps multiple materials and techniques may be needed

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    James Kelly
    Owner- Fur Elise Piano Service
    Pawleys Island SC
    843-325-4357
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  • 14.  RE: Filling wood to redrill for lid hinges

    Registered Piano Technician
    Posted 04-20-2022 11:27
    Thanks for the answers everyone. I've always been told not to put a load-bearing screw into end grain.
    However, I'm curious about something:

    Does the use of CA (thin?) to strengthen the wood change the equation? Does it make the end grain significantly stronger?

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    Scott Cole, RPT
    rvpianotuner.com
    Talent, OR
    (541-601-9033
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  • 15.  RE: Filling wood to redrill for lid hinges

    Registered Piano Technician
    Posted 04-20-2022 11:56
    Scott,

    Answer: IMO yes CA does in fact strengthen the entire structure (that it seeps into). 

    If I was faced with repairing a "zillion" tiny holes that are generally not under heavy holding strain, I sure as heck ain't gonna spend countless hours drilling and plugging and redrilling (unless of course I'm being paid by the hour at my regular rate and the philosophical goal is to make things as authentic as possible) simply to say "I did it right". 

    I have permanently repaired countless screw holes with BSI's IC-2000 (sometimes thinned a little with blue label thin to promote penetratration). The stuff is way stronger than the wood itself (especially 150 year old wood). It is quick, strong, and has stood the test of time. The one and only drawback is that it is black, therefore if that is cosmetically unacceptable then don't use it. 

    All you folks who want to plug and redrill...have fun. I'll only do it in exceptional circumstances. The other product that was GREAT for this was Lakeone wood rebuilder but sadly has gone the way of the dodo bird. Too bad...great stuff.

    Peter Grey Piano Doctor

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    Peter Grey
    Stratham NH
    603-686-2395
    pianodoctor57@gmail.com
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