Pianotech

  • 1.  How Tuning Tip Hexagonal Sockets Are Made

    Registered Piano Technician
    Posted 03-10-2024 11:49

    I came across this Youtube video which shows how a machine makes a round hole into a hexagonal one just like in our tuning tips.  I've never seen how they were made and wondered many times how it's done.  So, I thought someone might be interested to see how these things are machined.

    Hexagonal tapping process of metal workpieces- Good tools and machinery can increase work efficiency

    YouTube remove preview
    Hexagonal tapping process of metal workpieces- Good tools and machinery can increase work efficiency
    Hexagonal tapping process of metal workpieces- Good tools and machinery can increase work efficiency

    Read the comments also to learn more about how the machining process works.



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    Paul McCloud, RPT
    Accutone Piano Service
    www.AccutonePianoService.com
    pavadasa@gmail.com
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  • 2.  RE: How Tuning Tip Hexagonal Sockets Are Made

    Registered Piano Technician
    Posted 03-11-2024 09:56

    Paul,

    I believe our tuning tips are made by broaching, not machining, but I could be incorrect. Many years ago (45?) I witnessed the process at American Piano Supply Co. in Clifton, NJ.

    The video you provided in fascinating. I still do not understand how the result was achieved!

    David G. Hughes, RPT



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    David Hughes RPT
    Vintage Case Parts
    Glyndon MD
    (443) 522-2201
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  • 3.  RE: How Tuning Tip Hexagonal Sockets Are Made

    Registered Piano Technician
    Posted 03-11-2024 11:52

    In the comments, I learned the way it works is that the tool and the workpiece are slightly at an angle.  As they spin, the edges of the tool eat away at the metal.  I never took metal class in High School, so I know nothing of machining.  I just found it fascinating to see how something spinning could create a hexagonal shape.  Just by watching, it's not intuitive what is going on. 



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    Paul McCloud, RPT
    Accutone Piano Service
    www.AccutonePianoService.com
    pavadasa@gmail.com
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  • 4.  RE: How Tuning Tip Hexagonal Sockets Are Made

    Member
    Posted 03-12-2024 05:00

    I think so Wire Electrical Discharge Machining,bore diameter Forging。



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    Zhanxi Huang
    Benxi
    86-18741420582
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  • 5.  RE: How Tuning Tip Hexagonal Sockets Are Made

    Posted 03-24-2024 12:06

    The title of this thread is somehwat misleading. Unintentionally of course.

    Cool video, but not piano related, I think. Besides, all my tuning tips have star shaped mortices....



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    Jurgen Goering
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