Tough situation. All of our hammers are custom bored and hung in the shop now but many years ago, when using pre-bored hammers, the boring was sometimes a little larger than desired. The quick fix that I learned as an intern was to stick the shank in my mouth, wet the end of the shank, remove excess liquid and hang the hammer. I don't know of any failures from that. Of course, it's all a matter of degree of the difference in shank diameter and size of bore but this generally worked.
Original Message:
Sent: 10-15-2025 00:26
From: David Love
Subject: overly reduced shank fix?
How reduced is it? I would say that going even from 3/16 to a 7/32 is not something I would want to do. But if you were determined to do it, I would just probably do what Chris suggested and use the Titebond trim glue, which is very thick, and hope you don't leave any gaps in there. The concern I have is shrinkage over time and those hammerheads coming loose. Might not happen, but it could. I suppose you could plug all the holes with dowels and re bore. It's a little tricky with hammers that are already tapered, but you can do it.
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David Love RPT
www.davidlovepianos.com
davidlovepianos@comcast.net
415 407 8320
Original Message:
Sent: 10-14-2025 23:36
From: Scott Cole
Subject: overly reduced shank fix?
Thanks for the answers all, but what I was really looking for was how to fix a (possibly) overly reduced shank. I can deal with the customer.
Any answers to my original question?
-- Scott Cole, RPT
Editor, PTG Journal
Serving Southern Oregon and Northern California
(541)601-9033
Original Message:
Sent: 10/14/2025 10:29:00 PM
From: Steven Rosenthal
Subject: RE: overly reduced shank fix?
I agree with David L. The rehung old hammers will almost certainly not go back on the way they were originally, it's much more difficult to hang ill fitting hammers. At minimum, you will have to file and shape them; so they probably won't sound like they did before in the piano. Then what? I wouldn't want to take responsibility for that, it's too problematic. Does the customer think it's like changing tires on a car?
With two hung hammer sets at least you can easily do side by side comparisons. This customer is costing you a lot of time just fielding their issues. Make it clear to them that they have to pay you to indulge them.
Btw, this would have been a disaster for me as I cut the old hammers off when I'm replacing them.
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Steven Rosenthal RPT
Honolulu HI
(808) 521-7129
Original Message:
Sent: 10-14-2025 21:40
From: David Love
Subject: overly reduced shank fix?
If he requested the hammers be rehung and chose the hammer and refused your suggestions about samples then I would tell him you can rehang the old hammers but it will require a new shank for reasons mentioned and I would charge for the parts and labor. You can leave him the new set, shanks attached, in case he changes his mind again.
Customers who side step your expertise and make their own choices are responsible for the outcome. This is not your problem, but you can help him resolve it at his expense. I would also tell him that before he spends the money on putting it back as it was it makes more economic sense (for him) to try to voice it. What does he expect you to do with the new set?
I run into this periodically, a customer who claims to know everything and knows nothing but what they read in some chat room. I usually walk away
What kind of piano, btw, and what hammer did he insist on?.
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David Love RPT
www.davidlovepianos.com
davidlovepianos@comcast.net
415 407 8320
Original Message:
Sent: 10-14-2025 20:34
From: Scott Cole
Subject: overly reduced shank fix?
Greetings all,
I recently hung new hammers on a grand at the owner's request. It was slightly unusual situation in that he didn't want me to hang some samples to see how they sounded, and wouldn't let me voice the existing hammers. He just demanded I order these hammers and install them, period. He was happy for a week, then claimed they suddenly got too loud and is now demanding that I rehang the old hammers. Again, the customer won't consider any other measures I've suggested, including voicing the current hammers (which, in my opinion, sound beautiful), or trying any sound abatement treatment in the home or in the piano.
I've agreed to rehang the old hammers, but I have one concern: in order to hang the new set, I had to reduce the shanks a bit. The hole diameter was just too tight, especially since they weren't as precisely drilled as the factory set and I needed a little play for proper alignment. So, my worry is that the old hammers may be too loose for good structural integrity. (I haven't retrieved the action yet, but I want to be ready just in case...).
If that were to be the case, are there any fixes for loose hammers? Can the shanks be swelled at all with moisture? Are there glues that might work better in this situation (better gap filling)? Currently I use Tightbond Quick & Thick to hang hammers. Of course, the ultimate solution would be new shanks, but I don't want to go there if necessary.
I don't have the action back yet, and I'm hoping this won't be an issue. But I'm sure it must come up occasionally. Are there any quidelines for what you'd consider "too loose"?
thanks!
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Scott Cole, RPT
rvpianotuner.com
Talent, OR
(541-601-9033
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