A few more thoughts about harpsichord dampers:
Definitely extra quality bushing felt - stiffer, less apt to wear as fast.
The bottom should be as smooth as possible. If it is fuzzy at all, trim with damper scissors. This is to allow for smooth sliding back and forth on the string when the registers are changed.
Ditto for the "leading edge" corner, so there won't be fuzzy bits interfering with the neighboring string. A crisp corner.
Choose a felt as thick as will comfortably fit in the slot without forcing. Forcing is a bad idea, especially with jacks that have snap-in tongues. What you are doing is spreading the slot, which levers out a bit of delrin on the outside of the slot, which levers in on the gap where the tongue rides. Result: tongues that aren't free enough, repetition failure (trills). This applies especially to Kingston harpsichords (ask me how I know).
When installing the felt, you slide a length of felt down the slot, a little long, then pull carefully back until it protrudes just about 1.5 - 2 mm beyond the end of the plectrum (ie, the plectra need to be ghosted first). This takes some practice in sighting with the right angle and judgment, but once you learn it, it makes things better and faster. Then you just slice the felt down the back of the jack.
String spacing can be a big issue. If the neighboring strings are tight together, it becomes impossible to have enough felt overhang to have the felt on the string with the jack in off position. If there are a couple offenders, it can be worth the trouble to pull the nut pin(s) and reposition.
Magnification is a very good idea. I use those magnifiers that look sort of like welding goggles for voicing plectra and for damper work. And for buff stop leather work. My days of pretending my eyesight is wonderful are past. I'd like to have some of those magnifiers my dental hygienist wears, that have two lenses so you don't have to put your work within 6-8 inches of your eyes. A bit pricey, the ones I have found available, so I haven't made that plunge yet. If anyone knows of some reasonably priced ones, please let us all know.
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Fred Sturm
University of New Mexico
fssturm@unm.edu "The true sign of intelligence is not knowledge, but imagination." - Einstein
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