Dan Rembold: "What are some tips to make voicing last longer?"
I don't know about the impact of things like flange friction and humidity in the case you describe. But I have some tips about making voicing last. I guess one has to start by saying that voicing is no more permanent than tuning or regulation, and you simply have to accept that. But there are techniques that seem to last better.
First, long needles, pressed into the shoulders. I think that somewhat longer needles than many of us use give a more lasting effect: 7 - 10 mm as opposed to 5 - 7 mm. Pressed rather than jabbed. I am convinced that this process (pressing) transforms the felt in a more elastic way: it spreads the fibers without tearing them as much. A lot of voicers and teachers I respect agree, including the Renner folks (Baldassin, Spreeman, etc.) and technical reps of most German/Austrian makers. My own experience suggests that a pressing technique allows me to be far more consistent and precise in where the needles go, and how the hammers feel and sound. With practice, the hands feel the density of the felt in the various areas of the hammer, and one knows how the hammer will sound.
Another suggestion, especially for surface "sugaring" work, is to use narrower diameter needles. They come as small as #12, and I usually use #10 and #12 for crown work. This has a more subtle tonal effect, and does far less tearing of the fibers. Hence the effect seems to be more long lasting. I find that my una corda work holds on for even as long as a few years, fundamentally (ie, it needs touching up, but the contrast remains clear). And crown voicing with small needles is a good, quick way to bring back voicing - reduce the harsh attack sound that builds up with use
All this said, after a year of fairly hard playing, or a couple months of really hard playing (practice rooms), the hammers seem to re-felt themselves. The shoulders often feel almost as dense as they did the first round of pre-voicing. Often it takes until the third or fourth thorough voicing procedure to get to a more stable point, where all you need is single needle in the crown area. That's life! Good job security. Voicing isn't something you do once, but it should be something you can build on over time, and maintain for several years with less maintenance as time passes.
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Fred Sturm
fssturm@unm.edu -------------------------------------------