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Hammer molding trimming jig

  • 1.  Hammer molding trimming jig

    Registered Piano Technician
    Posted 08-25-2023 14:11

    I seem to have run into a string of pianos requiring universal moldings which required being cut to length.  I've always just done it on the fly but thought this would be an opportunity to buy or make a jig for this task.  Anyone have a clever (and simple) jig idea or know of one commercially available.  Table saw set up.  



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    David Love RPT
    www.davidlovepianos.com
    davidlovepianos@comcast.net
    415 407 8320
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  • 2.  RE: Hammer molding trimming jig

    Registered Piano Technician
    Posted 08-26-2023 06:26
    This is what I use. A simple sandpaper covered clamp holds a section of hammers, with the excess molding extending out past the edge. This is clamped in place on the maple base with the edges aligned. There's a runner on the underside of this that rides in the saw's miter slot. Anything protruding past the edge is removed. 


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    Mark Dierauf RPT
    Concord NH
    (603) 225-4652
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  • 3.  RE: Hammer molding trimming jig

    Registered Piano Technician
    Posted 08-26-2023 16:20

    Excellent Mark. Do you use a table saw or band saw with this?



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    David Love RPT
    www.davidlovepianos.com
    davidlovepianos@comcast.net
    415 407 8320
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  • 4.  RE: Hammer molding trimming jig

    Registered Piano Technician
    Posted 08-26-2023 18:42

    David - I use a table saw.

    Peter - It turns out that necessity really is the mother of invention!



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    Mark Dierauf RPT
    Concord NH
    (603) 225-4652
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  • 5.  RE: Hammer molding trimming jig

    Registered Piano Technician
    Posted 08-26-2023 09:20

    I believe Renner has a few different hammer jigs. You might check with them to see if one is what you're looking for. 



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    Benjamin Sanchez, RPT
    Piano Technician / Artisan
    (256) 947-9999
    www.professional-piano-services.com
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  • 6.  RE: Hammer molding trimming jig

    Registered Piano Technician
    Posted 08-26-2023 09:27

    Mark,

    Nice work!

    Peter Grey Piano Doctor 



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    Peter Grey
    Stratham NH
    (603) 686-2395
    pianodoctor57@gmail.com
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  • 7.  RE: Hammer molding trimming jig

    Registered Piano Technician
    Posted 08-26-2023 15:51

    My first inquiry was with Renner as I was ordering a set of hammers that needed Universal moldings, but they don't make one or they don't offer one for sale for this purpose. 



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    David Love RPT
    www.davidlovepianos.com
    davidlovepianos@comcast.net
    415 407 8320
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  • 8.  RE: Hammer molding trimming jig

    Registered Piano Technician
    Posted 08-26-2023 19:35

    That's one of the reasons I stopped using Renner hammers.  Do a proper bore, and the tails are too short, even on some Steinways.  I thought adding length on the tails was a ridiculous necessity.  

    What works for me is to score a line designating the length of a tail for each section.  I clamp a thick block of wood to the band saw table near the blade, finger clamp 4 hammers, lay them on the wood block, and cut them to length with the band saw.  The I go over to the belt sander and another clamped block, and lightly clean them up.



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    William Truitt RPT
    Bridgewater NH
    (603) 744-2277
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  • 9.  RE: Hammer molding trimming jig

    Registered Piano Technician
    Posted 08-27-2023 01:14

    Will, not really following why you stopped using Renner. They do offer a universal molding which needs to be cut to the desired length (which is what I'm using on this current project-a 70s Kawai). What they don't offer is s commercial jig for doing so this my post  

    What prompted this was that this piano is a 26 bass piano and I prefer the G4 over the G3 for tonal reasons generally. In my opinion the pressing of the lower profile G3 hammer is too hard for that profile (another discussion and I'm curious of anyone else finds that to be true). But the G4 is really set up for a 20 bass piano. It does have exactly 26 bass hammers but I do like to have at least one extra hammer in each section-preferably more-as it seems like my table saw periodically eats one during the tapering process. 



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    David Love RPT
    www.davidlovepianos.com
    davidlovepianos@comcast.net
    415 407 8320
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  • 10.  RE: Hammer molding trimming jig

    Registered Piano Technician
    Posted 08-27-2023 06:10

    they did not when I stopped.  And, as you say, you can't necessarily get the hammer you really want in the length you want.  



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    William Truitt RPT
    Bridgewater NH
    (603) 744-2277
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  • 11.  RE: Hammer molding trimming jig

    Member
    Posted 08-29-2023 12:34

    William,

    Renner USA still offers the same molding length options (standard, long, and universal) that were available before and after your most recent hammer purchase from our company in 2021.  Those different molding lengths allow you to select the appropriate hammer size for the desired tail length given the bore distances needed for a given piano. 

    To review our current hammer specifications including overall lengths, widths, and available boring ranges on the different molding length options, please see pages 21 and 22 of our Master Catalog, available for viewing and/or download here:  Renner USA Master Catalog-2023

    If anyone needs assistance selecting the appropriate hammer size for a desired tail length, our team is available to help by calling 480-575-1700. 

    Thanks.  



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    Lloyd W. Meyer III "Chip"
    General Manager
    Renner USA
    480-575-1700
    www.rennerusa.com
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  • 12.  RE: Hammer molding trimming jig

    Member
    Posted 08-29-2023 13:01

    Hi David,

    The profile or actual size of the G3 and G4 hammers is the same. The G4 hammers are made from a denser sheet of felt, so the mass of felt fibers pressed into that same shape and contour is greater, which is why they weigh slightly more despite being the same physical size as the G3 hammers.

    We appreciate your business and please let us know how else we can help.



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    Lloyd W. Meyer III "Chip"
    General Manager
    Renner USA
    480-575-1700
    www.rennerusa.com
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  • 13.  RE: Hammer molding trimming jig

    Registered Piano Technician
    Posted 08-30-2023 04:46

    Chip

    My recent experience with two sets I had in the shop was quite different. The G3 set was both smaller, lower profile (and lighter) and brighter, a firmer pressing, out of the box than the G4 set. Perhaps it was an anomaly but it's not the first time I've had that experience which has driven me to use the G4 hammer as my standard go to with the blue points  

    Generally I've always found some variation from set to set in terms of firmness of the pressing requiring different levels of needling that is not attributable to differences in the impedance characteristics of the particular piano. 



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    David Love RPT
    www.davidlovepianos.com
    davidlovepianos@comcast.net
    415 407 8320
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  • 14.  RE: Hammer molding trimming jig

    Member
    Posted 08-30-2023 14:44
    Hi David,
    It's been over a year since you have ordered a set in the G3 size, but if you still have those, you may want to double check the actual size comparison to the G4 set as they aren't designed or manufactured to be different in physical size.  The same number hammer from a G3 set should have a very similar contour to that same numbered hammer from a G4 set.  Here are some pictures I took today showing how G3 and G4 sized Blue Point hammers compare in both standard and universal molding lengths:  
    G3U and G4U comparison 1
    G3U and G4U comparison 2
    G3U and G4U comparison 3
    G3 and G4 comparison 4
    G3 and G4 comparison 5
    While you are correct that there can be slight differences between hammer sets as these products are made from natural materials, our Renner USA shop technicians have worked with thousands of these over the years and they have not seen any obvious physical size differences between those two types of hammers.  The contours and profiles should mostly align as shown in these pictures.  
    There are a few technicians who prefer a heavier and more dense hammer felt like the G4 type for smaller grand pianos, and we're always happy to provide whatever felt density our customers desire.  That's one of the reasons for the extra hammers we include in each set, and for the universal molding options that can but cut and coved as needed for any piano.
    Please let us know if you have any questions or how else we can help, and thanks again for your business!


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    Lloyd W. Meyer III "Chip"
    General Manager
    Renner USA
    480-575-1700
    www.rennerusa.com
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  • 15.  RE: Hammer molding trimming jig

    Registered Piano Technician
    Posted 08-30-2023 16:50

    Chip

    Thanks for following up.

    Here are side by side G4 left G3 right (hammer  #40) there are distinct differences. I stopped ordering the G3 hammer because I found that they were consistently harder than the G4 hammer and required too much needling. I'm quite satisfied with the G4 hammer even on 26 bass pianos because it has been consistently softer even though and, as we've discussed, there are fewer bass hammers in the set.  

    As you probably know, I'm an advocate for less is more when it comes to voicing. I consistently use the G4 hammer and especially on pianos that need a bit more punch-I'm not a fan of excessive lacquering either. I have not seen what you report. The last G3 set I put on an older Steinway (a couple of months ago-I do keep hammers in stock) was much more than I wanted and not a good fit without a lot of needling-more than I prefer for the sake of hammer health and stability. 

    I don't mean to pick on Renner, I'm a committed consumer of Renner parts and hammers and will continue to use them. But, especially on older Steinways with original boards, I have had problems with excessive hardness. But you're not alone, I have similar issues with many Abel products. I acknowledge that tastes vary but I don't think I'm really outside the box. 

    I know you've commented on the positive feedback you've gotten and of that I have no doubt.  But there are many who don't use the hammer for reasons stated, I'm not sure that you hear from them.

    I'm not suggesting you should change anything, it is your product and you have to make it to your own specs.  But I would dearly love to see a more midrange hammer in terms of pressing realizing that there are some harder, quarried hammers out there that I would not use in most any application.

    Hammer consistency and pressing is, and will remain I'm sure, a topic of some disagreement all in the spirit of providing our customers with the best outcome possible,  Fortunately or unfortunately, nobody has a patent on that.  So onward, all in the spirit of good will and cooperation.



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    David Love RPT
    www.davidlovepianos.com
    davidlovepianos@comcast.net
    415 407 8320
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