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Jack-to-knuckle alignment question

  • 1.  Jack-to-knuckle alignment question

    Posted 2 days ago

    Can anyone give an explanation for why the jack and knuckle should be aligned at the rear edge, and not further under the jack?  

    If going shallower under the knuckle, it will of course cheat out, trip early, lose power, etc.  But I don't recall ever hearing a reason that the jack couldn't be positioned deeper under the knuckle core – assuming that other operations are not impeded when doing so.



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    Robin Whitehouse
    Greenbelt, MD
    D.C. Chapter 201
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  • 2.  RE: Jack-to-knuckle alignment question

    Registered Piano Technician
    Posted 2 days ago
    Off the top of my head, you'd be increasing friction at the time of escapement.  So you'd probably start to feel more resistance at the key, increase knuckle wear, and maybe it could get a little hard on the jack toe if you really overdid it.





  • 3.  RE: Jack-to-knuckle alignment question

    Registered Piano Technician
    Posted 2 days ago

    Why do/would you want to?  What are you suspecting you'd achieve?  As is, I allow some latitude for allignment of the back edge of jack and knuckle core ( slightly forward of back edge of knuckle core), especially if existing knuckles are large or worn/flattened, but I'd never actually admit it.



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    David Skolnik [RPT]
    Hastings-on-Hudson NY
    (917) 589-2625
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  • 4.  RE: Jack-to-knuckle alignment question

    Registered Piano Technician
    Posted 2 days ago

    The most complete answer to your question is contained in a really great article written by Jason Cassel in the November 2025 issue of the Journal.  Read all the way to the end for the "ah-ha" moment you're looking for.



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    Daniel DeBiasio
    Technical Education & Support
    ddebiasio@steinway.com
    718-267-3229
    Steinway & Sons
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  • 5.  RE: Jack-to-knuckle alignment question

    Posted 2 days ago

    Thanks everyone for your insights!

    To answer your question David, and this also relates to the article you cited, Daniel – and thanks for directing me to it, as I've been behind on reading the Journal.

    I've had trouble getting enough drop after establishing simultaneous escapement, on more than one action.  Perhaps I'm not properly unlocking the three padlocks, or there are complications with worn action parts.  But exploring the issue caused me to stumble across a parameter I haven't ever heard discussed.

    I am coming to believe that the behavior of drop, within the scope of simultaneous escapement, can (and perhaps, should) be manipulated.  I've realized that, while maintaining simultaneous escapement, the distance of drop that occurs is related to the distance the jack must travel to fully release the knuckle.  Or rather, simultaneous escapement must occur sooner when the jack toe hits its button sooner, which is what occurs when the jack is positioned further under the knuckle.  This results in a greater difference in hammer position at let off vs drop (again, while maintaining sim. esc.).

    In the same spirit of setting regulation adjustments based upon interactions and behaviors rather than specs and gauges, as Jason puts forth in the aforementioned article...
    Aside from the problem of sometimes having not enough drop across the whole action, I've also observed differences in drop between notes, even on actions that do have enough drop. Some notes I'd like to increase, and other's I'd like to decrease just a little bit, but I don't want to mess up the simultaneous escapement.  This discrepancy in drop behavior, I think, is the result of inconsistent jack vs knuckle behavior.  Not all knuckles are created the same.  We have been setting jack position based on a visual alignment, but this can result in inconsistent drop behavior.  So… jack-knuckle alignment could (should!) be based upon creating consistent and proper drop, rather than entirely based on what position it appears to be sitting beneath the knuckle core.  (Again, this is entirely based upon maintaining simultaneous escapement.)



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    Robin Whitehouse
    Greenbelt, MD
    D.C. Chapter 201
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  • 6.  RE: Jack-to-knuckle alignment question

    Registered Piano Technician
    Posted 2 days ago

    You might try the article 

    Action Spread... What's all the Hubbub? By Jim Ialeggio, Piano Technicians Journal / April 2019



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    Steven Rosenthal RPT
    Honolulu HI
    (808) 521-7129
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  • 7.  RE: Jack-to-knuckle alignment question

    Posted 2 days ago

    Thank you – I had been looking for Jim's article.  I actually took this class at the Tuscon convention, and remembered things differently from the article, so this clarifies my understanding there.  Now that I'm refreshed, I don't find anything in here that presents an issue.  Shifting the jack position doesn't change the "safe" and "fatal" thresholds, as the shank rest position remains the same.  However, this got me thinking that incorrect spread and/or differential could be a contributing/determining factor in why certain actions aren't delivering appropriate drop w/ simultaneous escapement.  



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    Robin Whitehouse
    Greenbelt, MD
    D.C. Chapter 201
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  • 8.  RE: Jack-to-knuckle alignment question

    Registered Piano Technician
    Posted 2 days ago

    It seems to me that moving the jack further back under the knuckle might slightly increase resistance and perhaps power, while moving it further out might increase speed and lighten touch.  But I might also guess that the required amounts of movement would be in the order of small fractions of a mm.

    I need to review Jim Ialeggio, Piano Technicians Journal / April 2019 and the Jason Cassel article in the November 2025 issue.



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    Blaine Hebert RPT
    Duarte CA
    (626) 390-0512
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  • 9.  RE: Jack-to-knuckle alignment question

    Posted 2 days ago

    Agreed.  Because it takes longer distance of key travel between the start and end of the knuckle's release, the player will feel that bump sooner in the dip.  Whether or not friction actually does increase a significant amount, the player likely would perceive a heavier touch.

    But you're right, with the minimal experimenting I've done, it seems that 1mm further behind the knuckle is the upper limit needed to get the change I'm seeking. And to that point... if a fraction of a mm makes a significant difference, we can expect that visual alignment leaves plenty of room for error.



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    Robin Whitehouse
    Greenbelt, MD
    D.C. Chapter 201
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  • 10.  RE: Jack-to-knuckle alignment question

    Registered Piano Technician
    Posted 2 days ago

    So... what we should be doing is asking our better players to test their piano before and after we reset the jack to knuckle distance both forward and back and see if they can feel a difference or have a preference.  It doesn't have to be the entire piano, perhaps just a middle octave to see an effect.

    My bet is that there would be an effect, but the player won't be able to determine their preference or they would just be guessing.



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    Blaine Hebert RPT
    Duarte CA
    (626) 390-0512
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  • 11.  RE: Jack-to-knuckle alignment question

    Posted 21 hours ago

    I would like to perform that test.  Perhaps that's what I should have done before flapping my mouth!  I'll try to determine a delta for the max spread of letoff range. And maybe that could help measure something of a player's touch sensitivity.

    It seems like there isn't an established functional reason to align the jack and knuckle core rears to be flush.  Putting aside the potential for some difference in touch – the most compelling reasons seem to be: having a target for where to place it, and "we've always done it this way and it makes sense".  

    Anyone out there willing to disagree?



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    Robin Whitehouse
    Greenbelt, MD
    D.C. Chapter 201
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  • 12.  RE: Jack-to-knuckle alignment question

    Registered Piano Technician
    Posted 17 hours ago

    Robin, regarding an established function. It seems to me that when the jack is aligned with the core, the surface area of the jack will steadily diminish as it makes its transit. If it is set behind the core, the surface area will momentarily increase and then decrease after it passes the alignment with the core. Theoretically this could be felt by the player. I suppose the condition of the knuckle comes into play here, the intent is for a rounded knuckle, not a flat one.



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    Steven Rosenthal RPT
    Honolulu HI
    (808) 521-7129
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  • 13.  RE: Jack-to-knuckle alignment question

    Posted 9 hours ago

    Good call, Steven.  I can absolutely see that being the case.  I gave your theory a quick test – check out the results, which may or may not be conclusive:

    First, Kawai action. 

    1) Jack is "traditionally" aligned with the knuckle, double escapement established, but no drop whatsoever is occurring.  You can see a tiny change where it hits what tried to be letoff.

    image

    2) Jack is "traditionally" aligned with the knuckle, and we've established an ideal drop, but sacrificing double escapement.  You can see where the rep lever comes into contact before the jack.  

    image
    3) Now the jack is "functionally" aligned with the knuckle to establish an "ideal" drop and double escapement. This replicates the amount of drop we had in #2.  Notice that there's only one bump due to double escapement, and that total required touchweight is about 40g higher at letoff.  So this lends good evidence toward your hypothesis.
    image
    4) Just for comparison, here's the jack placed even further back beneath the knuckle, double escapement not quite established to better compare with #2, but now far too much drop along with the jack toe hitting the button at least 1mm sooner.  And it now maxes out at about 60g higher than #2.  Further evidence towards what you said.
    image
    But then I measured a different action to different results...
     



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    Robin Whitehouse
    Greenbelt, MD
    D.C. Chapter 201
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  • 14.  RE: Jack-to-knuckle alignment question

    Posted 8 hours ago

    Now, the Baldwin action, with the angled jack tops:

    1) With traditional jack alignment flush to knuckle core, double escapement works just fine:

    image
    2)  Then I only lowered drop, to destroy double escapement.  The jack hump stays almost the same, but with the rep lever stopping sooner.  Touchweight max is close enough that I'll call it the same.  So it looks like spreading out jack and rep lever contact does not really influence the touchweight required to go through letoff.
    image
    3) Different experiment, different note.  Bottom of tenor so it's a bit heavier. Here's everything properly regulated and working with double escapement, just like #1 above:
    image
    4) Now, the jack is moved way back under the knuckle, and double escapement re-established.  Touchweight max stays the same, which now goes against the theory that greater jack travel distance may increase friction.  However, it's an angled jack top which might help friction.  But we also have an additional 1mm of key stroke with increased touchweight.
    image
    One last thought... the Baldwin's touchweight at letoff was heavier than the Kawai every time (except for the extreme last Kawai example).  Maybe it's best to not draw any conclusions yet about touchweight through/at letoff.
    Actually, here's the last thought: What I've seen through this little experiment doesn't convince me that these changes in touchweight (due to friction or otherwise) are the reason that we align jacks to knuckle cores.  I'm looking for a flaming bullet! ...or however the saying goes.



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    Robin Whitehouse
    Greenbelt, MD
    D.C. Chapter 201
    ------------------------------



  • 15.  RE: Jack-to-knuckle alignment question

    Registered Piano Technician
    Posted 20 hours ago

    It's a good question.  I do believe that this adjustment is under ideal conditions, and mostly "it just works".  On some Baldwin grands (the old American models), I would regularly find the hammers "cheating" and losing power, and the only cure was setting the jacks further under the knuckle.  The test is to hold down the hammer while pushing down on the key through the key stroke.  You can easily tell if there's cheating going on.  I don't claim to know why this is, specific to those Baldwins.  Maybe it's the nap of the buckskin is in a different direction.  Who knows.  The main thing is, it's just got to work.  Flat knuckles changes a lot in the regulation process, and friction there will affect the touch if the jack is too far under the knuckle.  Lubrication there can also affect the regulation because your rep spring also gets involved, and sometimes lubing the knuckles and wippens will reveal that the rep spring is too strong.



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    Paul McCloud, RPT
    Accutone Piano Service
    www.AccutonePianoService.com
    pavadasa@gmail.com
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  • 16.  RE: Jack-to-knuckle alignment question

    Posted 8 hours ago

    Thanks for your thoughts about this, Paul.  I just did a little experiment, with reply about in an above comment.  I noticed that this Baldwin has angled jack tops.  Perhaps that influenced the hammers cheating out that you experienced?  I'm also going to keep in mind what you said about the buckskin nap when I do more experimenting.

    I was actually trying to see if the rep spring had any influence over my "not getting enough drop with double escapement" problem, so I'll do some testing with lubing the knuckles and other parts, and perhaps it's a good idea to also test high and low frictions on the rep lever pinning.  Thanks for the perspective!



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    Robin Whitehouse
    Greenbelt, MD
    D.C. Chapter 201
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  • 17.  RE: Jack-to-knuckle alignment question

    Registered Piano Technician
    Posted 7 hours ago

    Robin, the reason your question raises my interest is because it makes me wonder if you're addressing the symptom and not the cause; something I've done may times causing me eventually to do 88 times x redo's.

    Mechanically, having the jack start at right angles to the hammer shank, which is what the knuckle core represents, makes sense to me intuitively, in terms of power it seems optimal, that beginning of the stroke is where you're overcoming inertia. And the issue you're addressing is at the other end, the drop.

    Maybe you're right that it's okay to fudge a little, but that doesn't seem like common knowledge to my recollection. What is common knowledge is that on some pianos, it's necessary to exceed the specs on key height. You haven't mentioned key height, can I assume you're setting that exactly to spec? Maybe if you fudge there you won't have to fudge what is generally considered a hard and fast rule.



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    Steven Rosenthal RPT
    Honolulu HI
    (808) 521-7129
    ------------------------------