Hi Kenneth,
Here is my process: Measure the key pins, clamp the keys, apply a mixture of cider vinegar, wall paper paste remover diluted with water using a hypo oiler, steam out bushings with a damp cloth and a hot iron. If this is an old action with ivories, use an electric bushing sizing caul(warm) and take them out one at a time. Insert the appropriate sizing caul and let it dry at least 4 hours, the longer the better. Choose bushing material by the feel of the final caul pulling out of the mortice. Test this on several mortices. The caul should have a definite drag when you pull on it, that feel comes with experience. I use hot hyde glue about the consistency of milk or cream, heated in a small glass jar in a water bath using a glue pot to heat the water. Once the glue melts, swab the mortice with a pipe cleaner dipped in the glue. I even water the glue down by dipping the pipe cleaner in the water bath then the glue. Then go back through and glue up the bushings. I use the Spurlock method. Insert sizing cauls and let dry.
Apply VPro, reinsert sizing cauls and let dry. There are usually a few that have to be fit or a dot of glue that needs to be "chipped" off the bottom of the bushing.
A couple things about hyde glue. In colder weather the glue will get thick when spread on the cloth. Work a little faster with less glue spread on the cloth. If the glue gets thick, just mix in a little of the hot water from the bath until you get a better consistency. Hyde glue does not sqeek and is easy to reverse.
The hole pin hole in the bottom of the key can be sized by inserting a key pin. Removing the bushings can close up the hole. In sets that have pulling keys, I turn the keys upside down and steam the hole then insert the appropriate key pin. I have a set of .147 and .160 just for this. It usually sizes the keys. Sometimes the is a little easing to be done or attention must be paid to keys that are still pulling.
I've done a lot of key bushing work, eventually you come up with a system that just works. The first sets I re-did to get them right, another reason to use hot hyde glue.
Hope that was helpful,
Stewart
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Stewart Freedman, RPT
Freedman Piano Service
Akron, OH
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