I wrote about this set screw repair just 16 days ago, but the wonderful (sic) search function is so hard to use that I couldn't find it until today. It's under a thread called "basic metalworking question." I'm pasting the reply below. You can do either one or two set screws.
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I've done the set screw repair numerous times in worn pedal pin holes. Should work similarly for any similar pin that's worn. Thanks to Isaac Sadigursky for this tip. I have a mini-kit inside my pedal repair kit with the drill bits, tap, set screws, and Allen key for the set screw. Drill all the way through the pedal, tap top and bottom, file a flat place on the pedal pin for the set screws. Tighten set screws, and it's done. Doesn't take that long once you've done it a couple of times. Now if you don't have a mini-kit with all the stuff handy, it'll take forever remembering where you put all that stuff. :D"------------------------------
John Formsma
New Albany MS
"Sneak up on optimal."
--Ron Nossaman
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Original Message:
Sent: 08-12-2022 15:57
From: Joe Wiencek
Subject: Shift pedal pivot pin loose
I was trying to search for a recent posting on this topic, somehow didn't find it.
Shift pedal pivot pin is loose in pedal on an RX-5. One option is to replace the whole pedal (recommended by Kawai.). Wondering what other techs' approach might be? One of the simplest ideas I thought of was to drill a hole perpendicular to the hole in the pedal for the pin for a set screw in the pedal body itself, similar to those seen on Kawai shift lever pins.
Other ideas?
Joe Wiencek
RPT