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Agraffe shims

  • 1.  Agraffe shims

    Registered Piano Technician
    Posted 09-25-2025 10:25

    Hi all. I am rebuilding a Mason B grand which has 7mm diameter agraffe threads. A colleague refinished the plate and removed the agraffes and returned them to me for polishing. He claims that there were no shims (and that they were kept in the correct order, which I now question). I have never known there to not be agraffe shims. 

    None of the agraffes line up perpendicular. Not one. So, the claim that there were no shims and/or the order was maintained at this point I disbelieve. Ok, done with my grousing. 

    I need to install shims, but the 7mm thread diameter is larger than what I can purchase from supply houses, which is 17/64 (.266"). 7mm imperial equivalent is .276". 

    Does anyone have suggestions of where I can source them? TIA.



    ------------------------------
    Dave Conte, RPT

    Piano Technician in Residence
    The University of Tennessee
    College of Music
    Knoxville TN
    (817) 307-5656
    Owner: Rocky Top Piano
    ------------------------------


  • 2.  RE: Agraffe shims

    Registered Piano Technician
    Posted 09-25-2025 11:28

    The threads in an agraffe are never at the same starting point in every one. Take a handful of agraffes and try them all in the same threaded hole and they will all line up a little differently. Refinishing the plate probably changed the depth of the agraffe holes so even if your colleague returned them in the original order the new paint thickness is probably the culprit for them no longer lining up. 

    Shims are probably the preferred way to go, but Isaac Sadigursky taught me a method to align the agraffes that does not involve shims. Agraffes are made of brass, which is pretty soft. The bottoms of them are not flat but have a slight wedge shape to them so that they may be sort of tightened/squished down to the desired height and alignment. What Isaac did was to glue some not too coarse sandpaper to a piece of wood and drill a hole through it at the same diameter as the agraffe screw threads. He would then put the offending agraffe into the hole and gently sand the bottom of it. The flat surface of the wood guaranteed that the sanding would provide an evenly sanded surface, with no bumps or angles. He would sand just a small amount off, try the agraffe in the hole, and repeat until it lined up perfectly. As Isaac used to like to say, "It works."



    ------------------------------
    Geoff Sykes, RPT
    Los Angeles CA
    ------------------------------



  • 3.  RE: Agraffe shims

    Registered Piano Technician
    Posted 09-25-2025 18:06

    Geoff,

    The advantage of using both shims AND a counterbore (or Isaac's approach for removing material from the agraffe's underside) is the ability to achieve a more consistent string height from note to note while having the agraffes face perpendicular to the strings when seated snuggly.

    Best,

    Alan



    ------------------------------
    Alan Eder, RPT
    Herb Alpert School of Music
    California Institute of the Arts
    Valencia, CA
    661.904.6483
    ------------------------------



  • 4.  RE: Agraffe shims

    Registered Piano Technician
    Posted 09-25-2025 11:42
    Hi Dave

    First, there is a little bit of wiggle room with agraffs. They don't need to be seated very tight, and long as the bottom of the cone touches the plate. 

    If the agraffs are conical at the base, you can shave a little off the bottom to tighten them snug.

    As a last resort, and I've done this a couple of times, use paper balance rail punchings as shims. You will need to enlarge the hole to accommodate the thread, but it works. 

    Wim





  • 5.  RE: Agraffe shims

    Registered Piano Technician
    Posted 09-26-2025 15:07

    Dave Conte and All,

    I think I understand the predicament. I also think, most respectfully, several of the respondents do not fully understand the predicament. Let's start at the beginning.

    First: Dave Conte: is this a vintage M&H model B? If so, it will have employed vintage, flat-bottomed agraffes. The replies you are receiving suggest these agraffes were/are modern, conical-bottomed agraffes with the sacrificial crush ring permitting them to be lined up, by slight over-rotation, perpendicular to the unison centerlines. I do not believe this is the case with your M&H B, so the comments that refer to same may not be helpful.

    Next: I have never been aware of any plate refinishing process that distorts the dimensions (depths) of the drilled pockets that receive the agraffes in the plate's agraffe aprons. Thus, those elevations have not changed, unless the refinisher painted the floors of the pockets. If this is the case perhaps removing this paint (ugh) would solve your problem. 

    Next: We need to discuss so-called "string leveling" via agraffe height. There are (typically) 36 threads per inch on an agraffe stump. An agraffe is a bi-directional device, meaning we can accept its correct rotation in the plate either at zero degrees to the unison centerline or 180 degrees to the unison centerline. Translation: we aren't concerned if the "front" or the "rear" of the agraffe is perpendicular to the unison centerline. Thus, the agraffe now effectively possesses 72 threads per inch. If we divide 1 inch by 72 we arrive at (rounded off) 0.014". This means that assuming the pockets drilled into the plate are all at the same elevation (okay, cut me a little slack here) no unison string height from one note to the next is more than .014" out of elevation alignment with its neighbor. I am not aware of any manufacturer who installs agraffes one at a time, measures its string hole height(s) above the keybed, makes corrections as necessary by shimming or brass removal, and then moves on to the next. I think we can therefore deduce that a deviation from one unison to the next of .014" is acceptable in our industry for design, manufacture, and regulation purposes of a grand piano. Thus, I don't believe any manufacturer or rebuilder needs to concern him/herself with "leveling" adjacent strings/unisons via the agraffes. We have bigger fish to fry. I don't even think it's practically possible without some sort of laser detection. (If Fazioli uses something like this, more power to them. I know Steinway does not.) And how precise is the hammer line, or the surfaces of the tops of the hammers? How precise is the let-off, and on and on? If we're within .014" on all this we're doing pretty well. Also, BTW, I know of no current manufacturer who uses modern crushable agraffes who removes them, one by one, to remove brass from the conical shell - they merely over-rotate until the agraffe is perpendicular, or try that agraffe in a different hole to see what results. That's the beauty of the design. 

    So with all this, where does Dave Conte stand? As we know, the agraffes in vintage M&H pianos are oddballs. Short of drilling out the plate's agraffe holes, tapping them for modern inserts, installing the inserts, and then installing modern 7/32" or 1/4" agraffes with sacrificial crush rings, Dave will need to remove brass material from the bottom of each vintage M&H flat-bottomed agraffe so that when it snugs into the plate pocket it will be perpendicular to its unison centerline. And if the vintage M&H agraffes possess 36 threads per inch, he'll be within .014" of adjacent unison elevation, and for the most part all will be well in the world.

    David G. Hughes, RPT

    Baltimore Chapter



    ------------------------------
    David Hughes RPT
    Vintage Case Parts
    Glyndon MD
    (443) 522-2201
    ------------------------------



  • 6.  RE: Agraffe shims

    Registered Piano Technician
    Posted 09-26-2025 16:17

    Thank you David Hughes for that very elaborate and informative answer to Dave Conte's original question.  I learned a lot from your answer, but I did want to add to it if that's okay.  Specifically about what is being done to achieve accuracy with the modern Steinway grand and what can reasonably be expected.

    Steinway is installing agraffes into a plate that is cast using no-bake casting (past 5 years), and machined using CNC machinery for (among other things) the location and surface of the agraffe holes.  With the depth precisely set as a reliable baseline, our process is as follows:

    Turn in the agraffe using a breakaway torque of 9-11nm and observe where the agraffe stops.  It MUST stop between [1o'clock 7 o'clock] and [2 o'clock 8 o'clock]

    If it stops too early or too late, it must be changed out. (similar to what Geoff recommended earlier in the thread).  Since Steinway is a manufacturer, we are able to have many more agraffes on hand than necessary for a single piano and this process is not only practical, but also efficient.

    The agraffe which has stopped naturally in the "green zone" is then finished by tightening square to the string (3 o'clock 9 o'clock)

    What this process allows us to do is rely on the depth of the agraffe hole set by the CNC machine and the agraffes themselves which are machined to tolerances of +/- 0.001"

    I'm going to use the same back of the napkin math here, but since the correct stopping position is 1 out of 12 possibilities instead of 1 out of 2 possibilities, the 36 thread/inch agraffe combined with the process of swapping them out til one stops in the green zone means that we effectively have 432 threads per inch to work with.  This is a little more than a tolerance of 0.002"  (another way of expressing this is to say +/-0.001") 

    Once we get the agraffes tightened in this way, they end up with a consistency that is much closer to +/-0.002" (which includes the variances in the agraffes themselves) all without the need for a laser level.

    Any tolerance in the depth of the agraffe hole resulting from the CNC machining of the plate would be added to the figure I just came up with, but I would honestly be surprised if it were more than 0.001"

    For anyone reading this who happens to be in New York on a weekday morning, email me in advance of your visit and I'd be happy to attempt to arrange a factory tour to show you what I just described along with many other things



    ------------------------------
    Daniel DeBiasio
    Technical Education & Support
    ddebiasio@steinway.com
    718-267-3229
    Steinway & Sons
    ------------------------------



  • 7.  RE: Agraffe shims

    Registered Piano Technician
    Posted 09-26-2025 20:31

    Daniel DiBiasio,

    Right back at you with thanks from all of us on Steinway's agraffe installation procedure, sir. For what it's worth, the current factory procedure is exactly the procedure I used in my rebuilding shop for installing agraffes. Of course, I was installing agraffes in vintage plates, not plates manufactured and drilled to Steinway's current tolerances - and good for you for this improvement.

    I will hold to two observations: 1) We can never know where the "first thread" commences on a agraffe relative to the head profile, and this will dictate where the agraffe will begin to bite into the plate pocket. This situation indeed sets up the fun of installing a set [I always enjoyed the process]. 2) I still must believe (maintain?) that there will be more than .002" of elevation variance from one agraffe to the next. It might be that tight by luck of the draw, but it can certainly be as disparate as .014". And you know what? The pianos play just fine, the damper heads look pretty darned level with each other, and for the most part all is well in the world.

    Thanks again, Daniel.

    David G. Hughes, RPT

    Baltimore Chapter



    ------------------------------
    David Hughes RPT
    Vintage Case Parts
    Glyndon MD
    (443) 522-2201
    ------------------------------



  • 8.  RE: Agraffe shims

    Registered Piano Technician
    Posted 09-26-2025 23:21

    Daniel DeBiasio,

    My apology for misspelling your last name. I know better.

    David Hughes



    ------------------------------
    David Hughes RPT
    Vintage Case Parts
    Glyndon MD
    (443) 522-2201
    ------------------------------



  • 9.  RE: Agraffe shims

    Registered Piano Technician
    Posted 09-27-2025 09:16

    David Conte, Daniel DeBiasio, and All,

    I failed to mention an important factor in this agraffe elevation conversation - I'm sure you all are well ahead of me.

    The commencement of the thread in the plate's female hole, to my knowledge, is not controlled when the holes are tapped to receive the agraffes. This means we have two variables: where the threading starts on the agraffe and where it starts in the hole. We have now introduced an infinity predicament.

    If these two factors could be precisely controlled, and if the (sacrificial crush ring) agraffes were manufactured to exacting standards, and they were torqued down to exacting standards, I think then we could achieve a tolerance of .002" for the string elevation holes from one agraffe to the next in a completed plate.

    David G. Hughes, RPT

    Baltimore Chapter



    ------------------------------
    David Hughes RPT
    Vintage Case Parts
    Glyndon MD
    (443) 522-2201
    ------------------------------



  • 10.  RE: Agraffe shims

    Registered Piano Technician
    Posted 09-27-2025 10:14

    Thank you David Hughes for the thought provoking conversation.


    If I may propose one final thought, I think it is the randomness of the beginning of the threads that are precisely the advantage here. (so long as the process is followed.)

    Now if we can agree that the agraffe is indeed machined to a tolerance of +/- 0.001" from the bottom of the crush ring to the top of the agraffe hole, (and if we assume for the sake of this conversation that the surface of the holes in the plate are perfectly consistent) the fact that the threads start at a random point gives us the ability to be precise by selecting only agraffes that match the holes where they stop in the "green zone" (between 1:00-7:00 and 2:00-8:00).

    Since the threads start at random, this means that only 1 out of every 6 agraffes will be compatible with each hole in the plate. The agraffe will only stop in the green zone when the bottom of the crush ring has made contact with the surface of the plate at 9-11nm. 

    Here we have the bottom of the crush ring (before it starts to be crushed) making contact with the surface of the plate hole (presumed to be consistent).

    Now the top of the agraffe hole can be trusted to be a consistent height within a tolerance of +/-0.001" above the hole in the plate. 

    since the "window" of the green zone is 30 degrees on a 36 thread per inch stem, this gives us an additional variable of about +/-0.001" as we start to tighten or "square off" the agraffe

    This is how I arrived at my +/-0.002" which doesn't account for all the other manufacturing variables which we would have to start another thread to discuss. 

    Im honestly very happy to have had this conversation because until I reached for my 0.014" feeler gauge and thought to myself "wow that feels like a lot" I can't say I've ever crunched the numbers to understand how the level of manufacturing accuracy is achieved practically and efficiently. 

    I do however always welcome the perspective that +/-0.014" in the string height of a piano is pretty inconsequential in the grand scheme of life on earth. Enjoy your weekend everyone!



    ------------------------------
    Daniel DeBiasio
    Technical Education & Support
    ddebiasio@steinway.com
    718-267-3229
    Steinway & Sons
    ------------------------------



  • 11.  RE: Agraffe shims

    Registered Piano Technician
    Posted 09-26-2025 17:17
    David Hughes,

    you are precisely correct.

    Before the agraffes were removed, they were all nearly perfectly perpendicular to the strings. 
    And you are also correct that no "front" or "back exists". There is no pooling of the finish in the agraffe sockets as, although I suspect he did not retain the correct order, and probably discarded the shim washers that were probably there, he did somewhat mask the sockets. But it certainly would not hurt to scrape out whatever little finish did creep in. 

    The agraffes themselves are intact. I chased the threads in the hole and they all went in fine. 
    I had obtained a tap for the stems, but this turned out to be unnecessary and too much trouble on the few that I did anyway. The bottoms are indeed flat, with no conical lip. I'll have to start with shuffling them section by section and then make a sandpaper donut to take off material incrementally if necessary. The brass washers turn out to be .014 thick, so I don't know what the benefit would be with that material considering the .75 metric threads. I might try what Fred Sturm suggested and make some out of aluminum can scraps, which are .003" - .004". Finding a 7mm x 10.5mm punch is seemingly impossible, so that's going to present another challenge. 

    None of them are anywhere near 90 degrees to the strings. Not one. The agraffes need to be securely mated to the base, so leaving them slightly loose as others have suggested, would seem to just invite problems. My method has always been to tighten to the point of refusal and no more, else the danger of spiral failure. No torque reading necessary. 

    Thank you to the group for constructive input. 


    --
    Dave Conte, RPT, CCT
    Owner, Rocky Top Piano
    Knoxville, TN
    817-307-5656







  • 12.  RE: Agraffe shims

    Registered Piano Technician
    Posted 09-26-2025 15:35

    Dave Conte and All,

    Permit me one follow-up, an oversight for which I apologize to Mr. Conte. Yes, the vintage M&H agraffes can be shimmed to perpendicular. Do consider this, though: originally these agraffes were over-rotated as required to get them perpendicular, with or without the benefit of factory shims. These agraffes were not designed for this stress, but that's how they got installed. Therefore some of them have been structurally violated. Now we start to ponder their validity and longevity. With few exceptions, I drilled out M&H plates and installed modern crush-ring agraffes so I slept better at night. I always held the position that no piano should ever get restrung without installing new agraffes. You just don't know what's going on with 100-year-old brass that's been under stress for 100 years.

    David G. Hughes, RPT

    Baltimore Chapter



    ------------------------------
    David Hughes RPT
    Vintage Case Parts
    Glyndon MD
    (443) 522-2201
    ------------------------------



  • 13.  RE: Agraffe shims

    Posted 09-26-2025 17:32

    I never use old agraffes, they're too old and I have seen too many break. Especially after being torqued off then back on. Not to mention after seeing the distortion of the hole with a microscope.

    Expect Buzzzzzz or POP at the worst moment!

    -chris



    ------------------------------
    On the page, it looked....nothing.
    The beginning, simple, almost comic.
    Just a pulse - bassoons, basset horns, like a rusty squeezebox. And then suddenly, high above it..an oboe, hanging there unwavering, until a clarinet sweetened it into a phrase of such delight.
    This was no composition by a performing monkey!!

    865-986-7720 (text only please)
    ------------------------------



  • 14.  RE: Agraffe shims

    Registered Piano Technician
    Posted 09-26-2025 18:28
    Well, Chris.,I guess I will have to take my chances. As was already stated, there are no others that will fit. I must go with the originals. Unless you know of some magic source to get them from. And no, I am not going to heli-coil the whole set. If I am diligent, and have already been, I believe it will be successful. Like David Hughes said, this is what the reality is. If one or two breaks, so be it. I can replace agraffes and will deal with fitment if that time should ever come. 

    --
    Dave Conte, RPT, CCT
    Owner, Rocky Top Piano
    Knoxville, TN
    817-307-5656







  • 15.  RE: Agraffe shims

    Registered Piano Technician
    Posted 09-26-2025 19:02

    Dave C. 

    I haven't been following this whole thread, but one of the metric sizes will supposedly work as a replacement for the MH agraffes. This is something Isaac Sadigursky used to suggest as a substitute on these pianos. 

    Years ago there was a thread on reconditioning old agraffes which included polishing out the torus to remove cuts and other irregularities there. I think it was posted by Paul Revenko Jones. It must go 10 years back at least though maybe somebody kept that procedure. 

    Otherwise, I agree with David Hughes, especially when it comes to worrying about minor variations in string height. Of course, if one does happen to break oneafter you've installed these, it's a problem getting one that will match the others. But not a problem getting one that will function even if you have to drill out re tap and use an insert. I also agree with D Hughes that drilling out and it using inserts on the whole set would be burdensome. 



    ------------------------------
    David Love RPT
    www.davidlovepianos.com
    davidlovepianos@comcast.net
    415 407 8320
    ------------------------------



  • 16.  RE: Agraffe shims

    Registered Piano Technician
    Posted 09-26-2025 20:17
    David Love,

    Yes, I heard that Yamaha C7 (maybe other models too) might be the same diameter.
    The thread diameter is 7mm but the pitch is .75, whereas I have heard that the pitch 
    Yamaha uses is .80. I am having trouble getting through to a live person at Yamaha. 
    Everything is done online and virtual now. 

    I was hoping that someone here had been successful in finding a source. Nina at
    M&H/WNG told me they are not stocked. Nothing she can do to help in this situation. 

    I was thinking about getting the ones I have annealed. But the metallurgist I talked to said he didn't think it was necessary. 

    --
    Dave Conte, RPT, CCT
    Owner, Rocky Top Piano
    Knoxville, TN
    817-307-5656







  • 17.  RE: Agraffe shims

    Registered Piano Technician
    Posted 09-26-2025 20:35

    Everyone,

    I just created a rather thrilling, and complimentary, reply to Daniel DiBiaso, but after hitting POST it has not appeared. Maybe it will after a while. Of course, I did not save a copy of it. :-(

    Drat. The machinations of this discussion group thingy infuriate me to no end. Then again, maybe I'm just too old!

    David G. Hughes, RPT

    Baltimore Chapter



    ------------------------------
    David Hughes RPT
    Vintage Case Parts
    Glyndon MD
    (443) 522-2201
    ------------------------------



  • 18.  RE: Agraffe shims

    Registered Piano Technician
    Posted 09-27-2025 10:11

    Mr. Hughes, 

    You must be slipping mentally in your old age to accept a tolerance as great as .002". This is an outrage! No self respecting piano technician would evef accept such sloppy work! You need re-assess your priorities in life. The performance capabilities of even a Wurlitzer spinet would show up the inadequacies of such variation as you have suggested. I am appalled at your willingness to advocate doing work to such low standards! My respect for you has diminished accordingly.

    TIC

    Peter Grey Piano Doctor 



    ------------------------------
    Peter Grey
    Stratham NH
    (603) 686-2395
    pianodoctor57@gmail.com
    ------------------------------



  • 19.  RE: Agraffe shims

    Registered Piano Technician
    Posted 09-27-2025 13:06

    Mr. Grey,

    Ha! I love it. Just remember, I'll be 70 in November. I'm obviously slipping.

    The Aged From Baltimore



    ------------------------------
    David Hughes RPT
    Vintage Case Parts
    Glyndon MD
    (443) 522-2201
    ------------------------------