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Damper underlever leads

  • 1.  Damper underlever leads

    Registered Piano Technician
    Posted 11-14-2025 16:12

    Many grand pianos I service have lost damper underlever leads.  Most of the time I can reinstall them, but often they have fallen out of the action cavity and been lost.  Do you know of anywhere that new ones can be purchased?  I have tried two different ways to make my own, but would rather not have to.  The smallest key leads commonly sold are close enough in diameter, but are 30 to 40% too long.  What have my esteemed colleagues used to replace missing leads from the damper underlevers?

     

    Thank you,

    Bruce

     

    Bruce Dornfeld, RPT

    Dornfeld Piano Tuning

    Phone: (847) 498-0379

    Cell: (847) 997-4266 (text)

    bdornfeld@earthlink.net

    www.Dpianotuning.com

    2134 Walters Ave

    Northbrook, IL 60062-4528

    Making Pianos Sound Beautiful Since 1979

     

     

     



  • 2.  RE: Damper underlever leads

    Registered Piano Technician
    Posted 11-14-2025 17:26
    Bruce

    By saying they are 30% long, do you mean they are too "fat"? In other words, they stick outside the width of the lever. If that's the case, I don't think it really matters, as long as they are not rubbing against the neighboring lever. And if they are rubbing against each other, it doesn't take too much filing to reduce the width. Just be sure to wear a dust mask and wash your hands. 

    Wim





  • 3.  RE: Damper underlever leads

    Registered Piano Technician
    Posted 11-14-2025 20:46

    Hi Wim,

    Yes, if I used the #3 key weights as is, they would stick out too far, hitting neighbors.  For this repair to be practical, I will not be removing the underlevers .  The tool that is a modified parallel pliers will crimp the leads in place with the neighbors being lifted by the sostenuto.  I have tried cutting this size key lead with a hack saw to make it closer to the right size, but find it problematic.  It is difficult to cut without deforming the lead.



    ------------------------------
    Bruce Dornfeld, RPT
    PTG Foundation Director Emeritus
    North Shore Chapter
    Northbrook, IL
    (847) 498-0379
    bdornfeld@earthlink.net
    ------------------------------



  • 4.  RE: Damper underlever leads

    Registered Piano Technician
    Posted 11-14-2025 20:57
    Bruce

    I "thin" the leads, put the lead in a pair of pliers and sand the sides on a belt sander or a disc sander. 

    Wim





  • 5.  RE: Damper underlever leads

    Registered Piano Technician
    Posted 11-14-2025 23:27

    Perhaps you could drill a lead sized hole in a piece of wood to the depth you want and then trim the excess lead off with a saw or knife.

    Yamaha uses metric sizes, 8mm dia. for the underlevers. T0491630 KEY LEAD #9 6G 10x8mm CF/ GP/ UP 

    They have changed their part numbers so you'll probably have to contact them to order as their online system won't recognize the old part number if they've changed this one. 

    Steinway also sells underlever leads (for $3.50 each) . 

    You might try harpsichord suppliers. 



    ------------------------------
    Steven Rosenthal RPT
    Honolulu HI
    (808) 521-7129
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  • 6.  RE: Damper underlever leads

    Registered Piano Technician
    Posted 11-16-2025 13:27

    Erwin sells 8 mm lead.



    ------------------------------
    Parker Leigh RPT
    Winchester VA
    (540) 722-3865
    ------------------------------



  • 7.  RE: Damper underlever leads

    Registered Piano Technician
    Posted 15 days ago

    Parker, I just checked their site because I need a few as well. They have 6.5 mm but not 8mm listed on their website. 

    These are for the Boston GP-193 II in my shop. Anybody know of another source. Schaff doesn't list underlever leads at all. 



    ------------------------------
    Dave Conte, RPT

    Piano Technician in Residence
    The University of Tennessee
    College of Music
    Knoxville TN
    (817) 307-5656
    Owner: Rocky Top Piano
    ------------------------------



  • 8.  RE: Damper underlever leads

    Registered Piano Technician
    Posted 15 days ago

    I have bought several bags of 8 mm from Erwin. You might also try Jahn. The leads that Erwin sells come from Germany.



    ------------------------------
    Parker Leigh RPT
    Winchester VA
    (540) 722-3865
    ------------------------------



  • 9.  RE: Damper underlever leads

    Registered Piano Technician
    Posted 15 days ago

    Maybe give Erwin a call, Dave. Like any other business, the website may not tell the whole story.



    ------------------------------
    Alan Eder, RPT
    Herb Alpert School of Music
    California Institute of the Arts
    Valencia, CA
    661.904.6483
    ------------------------------



  • 10.  RE: Damper underlever leads

    Registered Piano Technician
    Posted 15 days ago
    If you only need to replace a few, you can hammer the 6.5 mm leads, maybe even press them to achieve an 8 mm diameter. You can then roll them between two flat surfaces to make them round (like when rolling a ball of clay into a cylinder).

    At least something to try while you research where to get 8 mm leads.


    Joe Wiencek
    NYC




  • 11.  RE: Damper underlever leads

    Registered Piano Technician
    Posted 14 days ago

    Another way to make your own if you only need a few is to clamp two pieces of wood together in the drill press vice and drill a hole centered on the seam of the drsired diameter. Get some lead and melt it and pour it into the hole you drilled. Let it cool and you can remove the new formed lead roll by unclamping the wood and separating it. Now slice the lead to the desired length and press it into the under lever as usual. 

    Lead that is melted gives off less toxins than being sanded or some of the other techniques I've seen on the lists.

    Still mad as a hatter and tuning away.

    Norman Cantrell 



    ------------------------------
    Norman Cantrell
    Owner
    Piano Clinic
    Oklahoma
    580-695-5089
    ------------------------------



  • 12.  RE: Damper underlever leads

    Registered Piano Technician
    Posted 14 days ago

    Thanks, Norman. I can always count on you for simple yet ingenious solutions. 



    ------------------------------
    Dave Conte, RPT

    Piano Technician in Residence
    The University of Tennessee
    College of Music
    Knoxville TN
    (817) 307-5656
    Owner: Rocky Top Piano
    ------------------------------



  • 13.  RE: Damper underlever leads

    Posted 13 days ago
    I wonder if split shots could be adapted to your needs. Below is a chart of the approximate diameters of split shots. They'd be cheap and malable via hammer or pressing with pliers.

    Approximate diameters by common split shot size (metric and imperial approximate ranges):

    • Size 000 (3X) - ~3.5–4.0 mm (0.14–0.16 in)
    • Size 00 (2X) - ~4.0–4.5 mm (0.16–0.18 in)
    • Size 0 (X) - ~4.5–5.0 mm (0.18–0.20 in)
    • Size 1 - ~5.0–5.5 mm (0.20–0.22 in)
    • Size 2 - ~5.5–6.0 mm (0.22–0.24 in)
    • Size 3 - ~6.0–6.5 mm (0.24–0.26 in)
    • Size 4 - ~6.5–7.0 mm (0.26–0.28 in)
    • Size 5 - ~7.0–7.5 mm (0.28–0.30 in)
    • Size 6 - ~7.5–8.0 mm (0.30–0.31 in)
    • Size 7 - ~8.0–8.5 mm (0.31–0.33 in)

    image.png
    --
     Richard Adkins 
     Keyboard Tuning and Maintenance
     Curator of Instruments 
             
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  • 14.  RE: Damper underlever leads

    Registered Piano Technician
    Posted 11-16-2025 01:14

    I wouldn't do that. Lead dust is highly toxic. A pair of flush cut wire cutters will work just fine. 



    ------------------------------
    David Love RPT
    www.davidlovepianos.com
    davidlovepianos@comcast.net
    415 407 8320
    ------------------------------



  • 15.  RE: Damper underlever leads

    Registered Piano Technician
    Posted 11-17-2025 15:56
    And if that deforms the lead, you can roll it between two flat surfaces to make it round again, or even taper it slightly if you wanted to.

    Joe Wiencek
    NYC




  • 16.  RE: Damper underlever leads

    Registered Piano Technician
    Posted 11-15-2025 09:34
    HI, Bruce.

    Most techs just trim them with an anvil type rose pruner. This also works great for cutting hammer shanks. DON'T saw and Do not sand. Both create too much hazardous dust and filings. Cut them instead. Even a chisel or sharp razor knife will work. 


    --
    Dave Conte, RPT, CCT
    Owner, Rocky Top Piano
    Knoxville, TN
    817-307-5656







  • 17.  RE: Damper underlever leads

    Posted 11-16-2025 09:08

    Bruce-

    Search on-line for "Bullet lead wire." It comes in several diameters. 1/4" might do. Get solid, not hollow. Cut a piece of hardwood to the desired thickness and drill a hole of correct diameter. Insert the lead wire and cut with a very sharp chisel.



    ------------------------------
    Ed Sutton
    ed440@me.com
    (980) 254-7413
    ------------------------------



  • 18.  RE: Damper underlever leads

    Registered Piano Technician
    Posted 11-17-2025 11:12

    Bruce, 

    I have a set of fret wire  flush cutters from Stewmac that work great for this task. I'd be happy to lend them to you if you are in a pinch. You know where to find me.

    Wes



    ------------------------------
    Wesley Owen RPT
    Evanston IL
    (847) 257-5554
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