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Unstable unison one note, then two - D5, E5 - Kawai Grand

  • 1.  Unstable unison one note, then two - D5, E5 - Kawai Grand

    Member
    Posted 12-11-2023 13:34

    Hello.

    I recently tuned a Kawai Grand that had been reasonably maintained in a mostly controlled environment.  Tuning was uneventful, basic amount of friction (not measured), tuning seemed stable, all was well with the world. :)

    A week later client stated D5 was out of tune.  I found two of the three strings (in the unison) had wandered.  Re-tuned, tested, test blow, all good.  Just this one note.

    A few days later, D5 out again, E5 starting to wane a bit.  After a bit of research, it seems a potential tuning pin issue (hammered them down slightly - same problem) or possible bridge pin issue.  Removed tension from the string and I could ever so slightly move the bridge pins on those strings.  I added some thin CA glue and this time D5 and E5 stayed reasonable for 2-3 weeks, then started to go again.  The rest of the tuning is fine, just a small set of notes in the 5th octave.

    Previous tuner apparently had a similar issue in the 6th and 7th octave.  I can see the same discoloration from CA glue on those bridge pins.  Unfortunately I can no longer ask him about it.

    So, my questions:

    1. Is this tuning technique, just for a couple notes?
    2. Is it a bridge pin issue or something else?
    3. Can I tap the bridge pins like I did for the tuning pins and would it make a difference?
    4. Is there any alternative to removing the pins, expoxying the holes, re-drilling and re-inserting?
      4a. Is it likely to solve the problem?

    Thanks for your help and insight.

    - Adam



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    Adam
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  • 2.  RE: Unstable unison one note, then two - D5, E5 - Kawai Grand

    Registered Piano Technician
    Posted 12-11-2023 13:58
    Adam

    I would suggest you tighten the plate bolts/screws.  I had a piano that had the same type of problem. Several tuners couldn't keep about 6 notes in tune in the middle octave. I traded the piano in for a S&S I had rebuilt, so I had time to do some work on it. 

    When I checked the plate screws, only two of them move by no more than 10 degrees with my brace. But I found that was all that was needed. The piano stayed in tune for over a year after that. (lost track of the customer after a year). 





  • 3.  RE: Unstable unison one note, then two - D5, E5 - Kawai Grand

    Registered Piano Technician
    Posted 12-11-2023 14:36

    A good reminder Wim, thank you.



    ------------------------------
    Terence Miller RPT
    Napa
    (707) 418-8841
    pianodr@gmail.com
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  • 4.  RE: Unstable unison one note, then two - D5, E5 - Kawai Grand

    Member
    Posted 12-11-2023 18:07

    Thanks Wim.  :) I will check that and see if it makes a difference.

    More questions, of course! :)

    1. What is the recommended torque value, if any besides tight?
    2. How would tightening the plate have an effect on only a small group of notes, vs the entire piano?

    Thanks. :)



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    Adam
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  • 5.  RE: Unstable unison one note, then two - D5, E5 - Kawai Grand

    Registered Piano Technician
    Posted 12-11-2023 18:23
    As tight as you can make it. I used a brace and bit. If you don't have one, then use a square shanked screwdriver and use a crescent wrench to turn it. 

    While it doesn't seem like it matters, just that little bit of extra tightness can make the plate more stable. 





  • 6.  RE: Unstable unison one note, then two - D5, E5 - Kawai Grand

    Member
    Posted 12-11-2023 20:21

    Sounds good, thanks. :)

    I am also adding a video of the D5 bridge pins (below).  Notice how there is a (relatively) big gap in the holes when the pins are not under tension and then as the string is pulled tight the pins are shifted to the left.  I presume this is not supposed to happen?

    Can the pins be hammered?  Would it help?

    Thanks.  :)

    Bridge pins moving under tension video link



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    Adam
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  • 7.  RE: Unstable unison one note, then two - D5, E5 - Kawai Grand

    Registered Piano Technician
    Posted 12-11-2023 20:34
    I've never observed the strings moving across the bridge like that.  As much as the pins are moving sideways, I would remove the strings and add a few drops of thin CA glue. Perhaps that is the reason for the tuning instability. Presuming those are the notes with which you're having tuning problems. 

    Wim





  • 8.  RE: Unstable unison one note, then two - D5, E5 - Kawai Grand

    Member
    Posted 12-11-2023 21:35

    Actually the strings are moving when I am bringing up the tension on the strings/tuning pins.  First they were detuned (off camera) to release the tension, and without tension you can see the relatively big gaps around the bridge pins.  Then on camera I am turning the tuning pins (you can't see me do that) about 3 times each to bring them back up to pitch which is why you are seeing the strings move. :)

    But my concern is the gap and then the bridge pins shifting to the left as the strings are tightened and tuned.  I didn't think those pins were supposed to move at all. 

    Which leads me to my next thought, which is since those pins are loose, the string will vibrate when struck, cause the pins to shake back and forth, allowing the strings to move, and tuning stability is lost. :)

    Yes, that video is of the D5 strings, the problem note.

    I did add thin CA glue to it and it definitely helped, for a short time.

    Thanks :)



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    Adam
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  • 9.  RE: Unstable unison one note, then two - D5, E5 - Kawai Grand

    Posted 12-12-2023 07:02

    Wim wrote: <[Tighten plate screws] As tight as you can make it. I used a brace and bit. If you don't have one, then use a square shanked screwdriver and use a crescent wrench to turn it. >

    No! No! Especially not "as tight as you can make it."

    This from Del Fandrich's article on plate screws in the February 2015 Journal:

    "In wood screws, relaxation occurs because of creep, or time-dependent deformation,7 and it is creep that leads to stripped-out frame screws. Over time, the wood fibers deform, and the pressure against the tops of the screw threads decreases. The technician comes along and tightens the screw, increasing the amount of compressive force against the tops of the screw threads, and the cycle repeats. Figure 2 illustrates what happens when the screw has been rotated 180° after a few years and a few tightenings.This is probably what happened to the frame screws I encountered; most of them were either stripped or nearly so.A sincere technician had been very consciously tightening them year after year-not much each year, but enough so that over time, the threads cut in the wood rim failed.

    A good case can be made that frame screws should never be tightened after that initial setting at the dealership (or prior to that first tuning, if the dealer is one of those that doesn't believe in adequately prepping new pianos)."

    Read the entire article (or at least the second half) to learn a lot about different types of screw threads and how gradual tightening can eventually strip out a screw.

    Tightening plate screws is another of "the ways I've alway done it" that should be questioned.



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    Ed Sutton
    ed440@me.com
    (980) 254-7413
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  • 10.  RE: Unstable unison one note, then two - D5, E5 - Kawai Grand

    Member
    Posted 12-12-2023 07:28

    Good Morning Ed.  :)

    Thanks for the alternative insight on tightening screws.  Any opinion on the bridge pins?  :)



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    Adam
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  • 11.  RE: Unstable unison one note, then two - D5, E5 - Kawai Grand

    Posted 12-12-2023 11:38

    Adam-I believe all bridge pins move slightly when tension is added to the string, more obviously so as a piano ages. It is not necessarily a problem. This is just the first time you've seen it.

    What I hear, in terms of direct observation, is that you tuned and a unison went out. This is nothing special. And this appears to be the first time you tuned this piano. So I am not certain that anything was wrong with the piano beyond a drifting unison.

    Then, on your first callback, how much did you wiggle and yank on the pin/string? Or did you just quickly tune the unison with minimal movement?

    Then the things you did on your second visit, releasing tension on the string and pounding the pin are good ways to introduce more instability in the system.

    Given what I understand of the situation, I'd suggest (if the unison drifts again) that you pluck the back lengths, listening to the neighborhood pattern. If the back lengths of the string you loosened are lower than the neighboring pattern, you might gently tap the back length and retune, hoping to bring the back lengths up to pitch.

    Then wait and observe. Thank the customer for their patience as you get to know their piano.



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    Ed Sutton
    ed440@me.com
    (980) 254-7413
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  • 12.  RE: Unstable unison one note, then two - D5, E5 - Kawai Grand

    Member
    Posted 12-12-2023 12:20

    Thanks for your reply Ed and James.  :)  James - I think it is the angle of the video.  All bridge pins are the same height.

    Ed - Yes, first time with this piano.  Here is the brief timeline:

    2 weeks (I looked it up, I thought it was only 1 week mentioned above) after tuning, only D5 unison was out.  Brought all three D5 pins down maybe 10 cents then back up to pitch matching the octave with D4. Also added a couple drops of thin CA glue to the tuning pins.

    A few days later, same problem, D5 unison out, E5 unison waning a bit. The rest, good.  Slight pounding of the D5 pins, just enough to move them down a bit, still plenty of space from the coil.

    Did some research, found out about bridge pin possible issues, went back a few days later (D5 still unstable), removed tension and found I could move the bridge pins (see prior video).  Added thin CA glue to the bridge pins.

    D5 held on for about a month now.  Could be lack of using it (it is a church rehearsal room piano), stable temps, etc.  And then, another call.  D5 unison out again.  Went back, tuned it and a couple surrounding notes (C#, D, D#, E) they were off juuuust a bit and added some more CA thin glue to the bridge pins.

    D5 lasted about 2 days.

    The rest of the piano is great, no problems, no complaints, happy client.  Just this one cluster...

    Would love to figure out the mystery to the dissonant unison.  :)  I will check the back lengths next time I am there...I might just move in. :)

    Thanks for everyone's help!



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    Adam
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  • 13.  RE: Unstable unison one note, then two - D5, E5 - Kawai Grand

    Registered Piano Technician
    Posted 12-12-2023 12:35

    Hello Adam,

    I had a similar issue with a unison not being stable with one note on a Steinway model B.  The problem turned out to be that the string was resting a little high on the hitch pin and it was actually bending under the string tension over time.  This is something very rare but worth checking out.



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    Mike Ello RPT
    Richmond TX
    (281) 633-0622
    mike@ellopianoservice.com
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  • 14.  RE: Unstable unison one note, then two - D5, E5 - Kawai Grand

    Posted 12-12-2023 13:11

    Adam-These are the first notes on the capo section, yes? These notes are often more sensitive to humidity change. Mike Ello mentioned a rare possibility, easy to observe.

    I maintained an old choral practice piano which had midrange problems that surprised me despite my best efforts. 

    One day I passed by during a rehearsal and heard the director at work: "ALTOS!!! F SHARP!!! F SHARP!!! [BANG!!! BANG!!!] F SHARP!!!"



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    Ed Sutton
    ed440@me.com
    (980) 254-7413
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  • 15.  RE: Unstable unison one note, then two - D5, E5 - Kawai Grand

    Member
    Posted 12-12-2023 14:03

    Thanks for the replies.

    Mike - I will check that out as well, from the attached picture I took previously it doesn't look like it.

    Ed - I wouldn't be surprised if this director might have a similar approach to choral directing. :)  I heard from some he is a bit heavy handed in his playing as well. :)   See attached picture for the D5 string location, right before the break.

    Peter - I understand your point, and agree wood will "relax" or breakdown over time and this piano is about 40 years old I believe.  However, this is the first piano I have come across with this problem.  I don't see hundreds of piano's a year, nor am I as experienced in this field as others, but I have my own 1908 Mason and Hamlin Grand - no problems, a client's 1888 Steinway, no problem, and other very old pianos that don't have this issue. 

    Thanks.  :)

    D5 location on a Kawai Grand


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    Adam
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  • 16.  RE: Unstable unison one note, then two - D5, E5 - Kawai Grand

    Registered Piano Technician
    Posted 12-12-2023 07:47
    Ed

    Thank you for sending out the information that Del wrote. I agree that tightening the plate screws every year should not be done. But that's not what I was advocating. My suggestion was to tighten the plate screws this once to stable the plate. There is a difference. 

    Not the same thing, but I tuned a piano once in Alabama where the all the hammers were flat across the top, almost to the molding. The customer told me that the piano technician she had been using for the past 20 years would systematically shape the hammers each time he tuned the piano. Obviously not something that needs to be done that often, and certainly not flat. 





  • 17.  RE: Unstable unison one note, then two - D5, E5 - Kawai Grand

    Member
    Posted 12-12-2023 09:35

    The bridge pins look like they are driven into the bridge too deep or that could be the angle of the photo. The bridge pins should not be moving around in the bridge and the strings should have a bit of a bend around the pin. There is a good video on the Supply 88 web site showing a tool they sell and how to use it. The best fast fix is to loosen the strings and apply CA thin glue around the bridge pins but the better fix may be removing the bridge pin and using epoxy. Perhaps the bridge cap should be replaced but thats alot of work. It would be good to have some pictures straight on to see where the bridge pins sit on the bridge and how far the pins are. I think this is the cause of instability.. Have you checked the tuning pin torque for the notes ?



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    James Kelly
    Owner- Fur Elise Piano Service
    Pawleys Island SC
    (843) 325-4357
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  • 18.  RE: Unstable unison one note, then two - D5, E5 - Kawai Grand

    Registered Piano Technician
    Posted 12-12-2023 13:43

    On the assumption that the piano in question is roughly 30-40 years old...it is beginning to by the end of its "design lifespan". Given the phenomenal amount of pressure being exerted sideways on the bridge pins, I find it odd that anyone would assume that they would still be tight like new at this point. Wood cannot resist this kind of torture indefinitely. Yes, CA or epoxy will band-aid it, but you're looking at the normal effects of age and environmental change. 

    Also, I find that Kawai's in particular seem to develop excess friction problems as they age (all pianos do) also in conjunction with Japanese made wire seemingly harder and more inclined to take on permanent bends over time. (Don M. Don't lambast me on this 😤) Just an observation. Some counterbearing lube can help this. 

    Peter Grey Piano Doctor 



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    Peter Grey
    Stratham NH
    (603) 686-2395
    pianodoctor57@gmail.com
    ------------------------------



  • 19.  RE: Unstable unison one note, then two - D5, E5 - Kawai Grand

    Registered Piano Technician
    Posted 12-12-2023 18:49

    Not likely the plate bolts if it's just a note or two.  If the plate was moving or not secured properly you would lose an entire section and it wouldn't necessarily affect the unisons.  It could be the becket slipping, it could be poor rendering that makes getting the segments stable with each other, it could be tuning technique but if it's the same notes and only those notes then tuning technique is less likely.  However if you are losing other unisons in the treble section then rendering/tuning technique is a real possibility.  Unison's slipping is often a telltale sign of your stabilization technique. 

    If that's not it then my vote goes for the becket not secure and moving which means I would either remove the coil, cut off the becket, insert through the tuning pin and bend it where it protrudes to keep if from moving, or replace the string and do the same thing.  Of course it will not hold tune for awhile once you do that so it will take a few visits to determine if that's the problem.   

    Unless the bridge pins are actually migrating as you would see with a split bridge cap and considering you secured things with CA glue I doubt that's the problem.  



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    David Love RPT
    www.davidlovepianos.com
    davidlovepianos@comcast.net
    415 407 8320
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  • 20.  RE: Unstable unison one note, then two - D5, E5 - Kawai Grand

    Registered Piano Technician
    Posted 12-12-2023 18:52

    Hi Adam,

    My thoughts:

    It could be your tuning technique. You probably have a very stable technique, as evidenced by the rest of the piano. However, there's always a possibility that something was done differently with these notes on the piano is being built. For example, the becket could be aligned differently here than on the rest of the pins, or the pins may have been drilled a slightly different angle. Either could cause the need for you to vary your technique on these specific pins. However, I don't think this is the case, as they hold tune through your test blows.

    It could also be the bridge pins, as others have said. Or the hitch pin loop, as Mike pointed out. But more than that, I'm inclined to think it's the environment. Even the best controlled climates in churches are notoriously bad for the piano. As Ed said, those first notes on the capo tend to adsorb the environmental shifts more than other notes. Try everything you can think of, of course, but I'm willing to bet that, once the piano is moved to a more stable environment, you'll find the problem greatly minimized, if not gone entirely.



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    Benjamin Sanchez, RPT
    Piano Technician / Artisan
    (256) 947-9999
    www.professional-piano-services.com
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  • 21.  RE: Unstable unison one note, then two - D5, E5 - Kawai Grand

    Registered Piano Technician
    Posted 12-12-2023 20:56

    Perhaps I missed it but I didn't see the model or age of the piano. I've found that the Kawai grands with the brown understring felt often have rendering problems. I always apply some lubricant to the felts and it shortens the tuning time measurably. Might not solve the problem but would help eliminate the possibility.



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    Steven Rosenthal RPT
    Honolulu HI
    (808) 521-7129
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  • 22.  RE: Unstable unison one note, then two - D5, E5 - Kawai Grand

    Member
    Posted 12-13-2023 06:06

    Good Morning.  Thanks for all the suggestions.

    David - Becket slipping?  That seems odd to me, how can the becket slip when there are three coils below it?  Tuning technique - possible, but to me seems unlikely since it is only D5, E5 that are having this problem.

    The bridge pins do move as tension is applied, the hole appears slightly wider than the pin, but I cannot say they move after tension is in force and the string is struck.

    Benjamin - haven't checked the hitch pin yet, but I did get another "vote" to check and see if the hitch pin is actually loose (outside the forum) like the bridge pins.  I will have to check that too.

    As for the environment, it does seem odd to only affect a couple notes.  Unfortunately, the piano won't be leaving the choir rehearsal room to test that theory.  :)

    Steven - I don't currently have the model or age, but it is a Kawai Grand that is roughly 40 years old I believe, in good shape, doesn't move, played relatively often - possibly heavy handed (second hand rumor :) ), but has blue underfelt.  I am not feeling any major tension resistance on those particular notes, but that could be something.  What lubricant do you normally use?

    Thanks. :)



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    Adam
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  • 23.  RE: Unstable unison one note, then two - D5, E5 - Kawai Grand

    Registered Piano Technician
    Posted 12-13-2023 21:59

    I'm talking about the felt underneath the strings between the tuning pins and next bearing point. I use ProTec, I know others who use CBL.

    You might check the elevation of the string coils above the plate, perhaps they were tapped down at some point.

    Sometimes these problems are really vexing.



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    Steven Rosenthal RPT
    Honolulu HI
    (808) 521-7129
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  • 24.  RE: Unstable unison one note, then two - D5, E5 - Kawai Grand

    Registered Piano Technician
    Posted 12-14-2023 00:38

    I've used McLube 444 with good success. No negative side effects so far. A few days after the initial treatment there was a marvelous difference.

    Of course, that was across an entire piano that had rendering issues that made it next to impossible to tune. I'm not sure it would necessarily work on the piano in question, as that piano is already able to be tuned, it just won't hold. 



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    Benjamin Sanchez, RPT
    Piano Technician / Artisan
    (256) 947-9999
    www.professional-piano-services.com
    ------------------------------



  • 25.  RE: Unstable unison one note, then two - D5, E5 - Kawai Grand

    Registered Piano Technician
    Posted 12-14-2023 07:55

    Adam,

    I have been using Jon Page's CBL for quite a while now with very good results. I recently was turned on to TSI 301 synthetic lubricant by Chris Chernobieff. I experimented adding a small % of it to the CBL and I am VERY impressed with the results. It has significantly reduced the quantity of liquid needed to do the job and enhanced its performance. (Just used it yesterday as a center pin lube with excellent results too). 

    I have found those older Kawai grands with wide stringing felt to be consistently problematic in the friction dept. However I believe that it is a combination of that abd hard music wire together that exacerbates the issue (plus simply age). 

    Peter Grey Piano Doctor 



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    Peter Grey
    Stratham NH
    (603) 686-2395
    pianodoctor57@gmail.com
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  • 26.  RE: Unstable unison one note, then two - D5, E5 - Kawai Grand

    Registered Piano Technician
    Posted 12-15-2023 01:13

    Yes beckets can slip even with coils. Some tuning pins have chamfered holes and those seem to be worse for that. I've run into it several times. But start with the simple stuff, lubricate bearing points (I'm a fan of Jon Page's CBL too) and tuning hammer technique. If that doesn't work consider the becket. 

    That being said I just tuned s as piano today that was tuned just a month ago (by someone else) and clearly tuning hammer technique and stabilization needed some practice. My main point was that considering the description it didn't sound like a plate bolt problem. 



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    David Love RPT
    www.davidlovepianos.com
    davidlovepianos@comcast.net
    415 407 8320
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  • 27.  RE: Unstable unison one note, then two - D5, E5 - Kawai Grand

    Member
    Posted 12-19-2023 14:21

    Good Afternoon,

      Thank you for all your notes and suggestions.

      The piano is a Kawai KG-3D, age: 41 years young!  Interestingly when I did a search for Kawai KG-3D problems, nearly the first result was about cracks in the bridge and elongated bridge pin holes/loose bridge pins.

      I retuned D5 and E5 yesterday and checked all connection points.  Notes from previous posts and outside responses:

    1. String moved up the hitch pin < No
    2. Plate bolts not tight enough < Tight, did not tighten further
    3. Comparing "back length" pitch to surrounding strings < good
    4. Becket slipping < does not appear it has slipped
    5. Lube < did not add any yet

      There probably won't be a lot of action in the choir room over the next couple weeks, but we'll see what happens.

      Thanks for your help.



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    Adam
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