Thank you Dan for an intelligent and practical response. Some of these modern wonder glues and lubricants are not so wonderful after all.
I have been old Journal articles where Pratt Read's manufacture is described in detail. Parts assembly involved using quality cloth and hot glue to bush
the parts, then inserting long warmed rods to the bushed parts, then inserting those assemblies into ovens to dry. This process was normally repeated
3 times. Then the assembled parts were further checked during final assembly. Quality bushing clothing and center pins is a must. Bty, love the
Original Message:
Sent: 01-04-2024 14:00
From: Don Mannino
Subject: Samick SIG 50
This can be a problem in many different brands of pianos, it is not exclusive to Samick or Young Chang - I have had it happen on Steinway pianos and new Renner action parts I have installed myself! I developed the repinning broaches because when I was rebuilding regularly in the 1980s I was looking for a fast and reliable way to repin NEW action parts!
Just give the customer an estimate for the repinning job and don't take it on yourself and try to force the issue on the warranty. Beating one's head on the wall over something like this is not productive. Any products with a warranty can have issues after the warranty expires - and that's just the way it is! When the warranty is over, it doesn't matter if the problem had no external cause. Once the repinning is done and the action is working well, the issue will be resolved and the customer will at least be happy with you and your good service.
Think about it, with your approach of wanting the manufacturer to take responsibility, shouldn't we all be hassling Steinway New York for using Mutton Tallow in their action centers in the 1930s?
The real issue with these issues where the parts tighten up with use is usually unstable cloth in the flange. The cloth was bunched up in the hole during installation then wet sized in the factory so that it working perfectly, but with use and time and humidity cycles the wool fibers shift around and start to bind. The only reliable solution to this is to ream and repin.
If you are seeing a whitish ring on the pin when you punch it out, that can indicate that the glue was water soluble and has soaked through to the pin. The reaming process seems to take care of this as well, although I confess I have never had it in a piano that I continued to service for 15 years to be totally sure. I've only seen this a few times, and to my knowledge the problem never recurred - even in one I did that was being played regularly by a player system in a hotel lounge.
If the action centers have been lubricated you could have more to deal with because the bushings will be kind of slimy. I find that the broaches clog up quickly with the lubricant and need to be cleaned multiple times when reaming a full set. I keep some alcohol nearby and a rag to clean the broach every few parts. This is one reason I really dislike lubricants in actions - they make the parts slippery, but don't actually address the issue of tightness.
Don Mannino
Original Message:
Sent: 1/4/2024 10:58:00 AM
From: Peter Grey
Subject: RE: Samick SIG 50
So...is the problem caused because the factory used a heat-activated glue on the bushing cloth? (And they <what?> applied too much heat?
Peter Grey Piano Doctor
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Peter Grey
Stratham NH
(603) 686-2395
pianodoctor57@gmail.com
Original Message:
Sent: 01-04-2024 09:16
From: Wim Blees
Subject: Samick SIG 50
This was the reason for my post. The customer is caught between a rock and hard place. They bought the piano because of the price. Now, 10 - 15 years later they find out that the reason for the sticking keys is a manufacturing defect, but because the warrantee is over, there is nothing that can be done, short of replacing all the action parts. It's either that, or a brand new piano.
I don't have an answer. Just pointing out the reality of situation.
Original Message:
Sent: 1/4/2024 8:49:00 AM
From: James Kelly
Subject: RE: Samick SIG 50
Paul and Blaine are right about this issue. The problem is a night mare that seems to lurk in the shadow. A few hammers here a few hammers there and you can end up with multiple call backs. There are a number of posts about the issue . The customer does not want to believe that their piano has the problem requiring several hours of labor to ream flanges and re-pin. The friction generated by playing heats up the felt and glue and gums up the works. It is not the same as the green verdigris found in many older Steinways due to the practice of water/moisture proofing wooden parts by boiling in paraffin. I have encountered the issue in many Church owned instruments as well as residential mostly in Samicks and YC products. Poor air conditioning and high humidity is a double whammy here in SC
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James Kelly
Owner- Fur Elise Piano Service
Pawleys Island SC
(843) 325-4357
Original Message:
Sent: 01-04-2024 02:32
From: Blaine Hebert
Subject: Samick SIG 50
Daniel,
Under a microscope the flange pins from sticking parts show a glue residue. I believe that this is from a manufacturing technique that Samick (and possibly Young Chang) used. Lubrication will only temporarily relieve the problem. Repinning without reaming the bushing slightly might allow the residual glue to re-infect the flange. Usually this problem resolves if you lightly ream the bushing and repin with an appropriate new pin.
Usually this problem gets worse with playing, presumably because the glue warms up and migrates.
Remove a few pins and examine with a good magnifying glass (I recommend an inexpensive 10X: https://www.amazon.com/Othmro-Magnifier-Diameter-Foldable-Magnifying/dp/B07X6T781D/ref=sr_1_8?keywords=10x%2Bmini%2Bmagnifying%2Bloupe&qid=1704353452&sr=8-8&th=1). The glue might show as white, clear or blue gum on the pin.
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Blaine Hebert RPT
Duarte CA
(626) 390-0512
Original Message:
Sent: 01-02-2024 15:22
From: Daniel Alberts
Subject: Samick SIG 50
Greetings and Happy New Year! Over the years, I have worked on plenty of Samick grand pianos and have encountered some of the excessive friction with the action center pinning. On this particular piano (which I estimate around 15 years of age) the jacks have been the culprit. The piano has always presented with excessive friction in the jacks since I have been servicing the piano over the past 7 years. Protek lubricant has done very little with only very short term results at best. In October 2021, I scheduled some time to work on the piano and at that time the jacks were really presenting with a high degree of friction. Some of the jacks were actually frozen. I ended up resizing/fitting/repinning nearly 40 of the jacks and was very careful to obtain a nice proper fit in both the jack birds-eye and in the felt bushings. When I finished the piano was playing as best as ever since I began servicing the instrument. I followed up with a phone call to my client a few months after the work and my client reported that everything was working fine.
This year just before Christmas, I received a call from my client advising that his daughter would be home for the holidays playing the piano and to report that there are a couple notes not playing. Around 7:45 PM on December 22, 2023, I stopped by for what I assumed would be a quick service call to address a couple sticking notes. To my surprise, I found much more in the way of friction than I ever expected or was reported. I was very disappointed in what I had found. In an attempt to keep the client hovering until they could fly, I lubricated all the jacks with Protek and worked the couple that were frozen aggressively enough with multiple applications of lubrication to get them to play. I would be surprised if this got them through the holidays. My records indicate that I re-pinned 37 notes in October 2021, however, I did not list each note specifically re pinned but did indicate in my service notes that I left a chalk mark on each whippen by the jack window on the notes that were re-pinned and fitted in October 2021. I'm fairly certain that at least some of notes re-pinned in October 2021 are among some of the notes that were sticking during my service call recently on December 22, 2023. It is worth noting, that this piano is equipped with a piano disc system. Since it was already the end of a very long day and in the home just before Christmas I elected not to pull the action for further investigation and work that evening. I left that evening after explaining to the customer that hopefully the lubrication would carry through the holidays but a return service visit would be required after the holidays for a more in depth evaluation and recommendation. Now, I am pondering my next options. I have attended various classes at convention and recall reading some articles regarding pinning friction problems in Samick and other similar brand pianos manufactured in the general region. I have heard that there might have been a reaction between the glue and the felt, a possibility of twisted bushing cloth that resulted in friction and on and on. Experience has lead to some of my own opinions, however, normally I get the piano to adequately perform. This one seems to be much more stubborn so I'm seeking any advice about written article, or past experiences and remedies that anyone might add that might be helpful. If the previous re-pinning did not seem to provide a long term result, I am skeptical to consider re-bushing all the flanges. Whippen part replacement on this entry level piano would normally not seem feasible, however, since the piano was purchased new and is equipped with a piano disc system this complicates the matter further. I'm hoping to come up with a reasonable solution to address the problem long term and to present to my client when I return in the next few weeks. Thanking you in advance for any helpful input.
Dan Alberts
RPT Pittsburgh, PA
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Daniel Alberts RPT
Connellsville PA
(724) 628-4298
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