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Seizing Hammer Shanks

  • 1.  Seizing Hammer Shanks

    Registered Piano Technician
    Posted 10-28-2024 07:48

    Everyone,

    I have a customer with a 1920s Hamburg Steinway M. The piano was recently beautifully restored in Poland - one of the finest rebuilding jobs I have ever encountered. However, the hammer flanges are seizing up miserably. I cannot identify the brand of shanks and flanges - they do not bear the embossed Renner logo. I have been repinning seized notes, but foolishly I have not been identifying the parts I have "corrected" (remove existing pin, ream bushing, install new pin). Therefore I do not know if my repinning is failing as well, or whether I'm encountering notes I haven't addressed yet. I'm going again today - perhaps this time I will hit them all with Protek, too.

    Ultimately, what is the solution? Repin them all? Install 88 different (new) flanges? Another chemical treatment? Can anyone guess at the manufacturer of these shanks and flanges?

    Thanks.

    David G. Hughes, RPT



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    David Hughes RPT
    Vintage Case Parts
    Glyndon MD
    (443) 522-2201
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  • 2.  RE: Seizing Hammer Shanks

    Registered Piano Technician
    Posted 10-28-2024 08:40
    Perhaps contact the rebuilding facility in Poland to get answers to your questions. 

    Wim






  • 3.  RE: Seizing Hammer Shanks

    Registered Piano Technician
    Posted 10-28-2024 10:13

    I've found that Fomblin, available from Supply88.com, works better and is longer lasting than Protek for seized flanges. 



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    Larry Lobel RPT
    San Francisco chapter
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  • 4.  RE: Seizing Hammer Shanks

    Registered Piano Technician
    Posted 10-28-2024 15:39

    Everyone,

    I thank all of you for your replies. I have just come home from the piano. I repinned another 21 flanges. I also hit all 88 with Protek, although the suggestion of vodka and a hair drier is probably a better course. I'll just have to see how today's work holds up. I do believe the 21 I repinned today were new instances, and not my former repinning work seizing up. All told, I have repinned perhaps 45 flanges, all in the middle of the keyboard. This might indicate seizing relative to the number of shank rotations to date by the piano's owner, a fine classical pianist. The piano is new (straight from Poland via a local dealer) to this owner since March, 2024. The bass and high treble are remarkably free. Of course, today I marked with chalk all 21 I worked on. I simply didn't realized the problem was going to be widespread when I first repinned a handful

    Liu Steinway M Mystery Hammer Shank (Seizing)

     of shanks - otherwise I would have chalked them for tracking reference, too.

    I took a photo of a sample shank. On almost every shank, on the bass side, is an ink-jet printed green line, near the bushing hole. The shanks are hexagonal in cross section. Could this indicate Able parts?

    David G. Hughes, RPT



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    David Hughes RPT
    Vintage Case Parts
    Glyndon MD
    (443) 522-2201
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  • 5.  RE: Seizing Hammer Shanks

    Registered Piano Technician
    Posted 10-28-2024 18:58

    Mr. Hughes,

    I had a similar problem with a set of Abel shanks a year or so ago. In my case they were tight out of the box +- 15 grams and were immune to treatment with 50% alcohol 50% water. I followed Mr. Mannino's recommended procedure and reamed and re-pinned all 88. About 4 months after installation they were starting to get a little tight again but not like the original condition. In despair I put a drop of Jon Page's CBL on each bushing and haven't had a problem since. I share Mr. Mannino's distaste for lubricating center pin bushings but in this case I wasn't prepared to re-bush the entire set.



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    Karl Roeder
    Pompano Beach FL
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  • 6.  RE: Seizing Hammer Shanks

    Registered Piano Technician
    Posted 10-28-2024 20:50

    Mr. Roeder,

    It is always a pleasure, and my honor, to receive your insights. Thank you. What I fear the most is what you state: the problem returned in one form or another after a significant period of time had transpired. I can only hope this doesn't happen with my customer and me. We all have pianos in our clientele that are 100+ years old with perfectly operating hammer shanks, and they've never been touched, with 1/16" of dust atop them. They sure don't make parts like they used to!

    Mr. Hughes



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    David Hughes RPT
    Vintage Case Parts
    Glyndon MD
    (443) 522-2201
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  • 7.  RE: Seizing Hammer Shanks

    Registered Piano Technician
    Posted 10-28-2024 10:22
    It would be safest to burnish and repin the entire set. When the bushings are not installed properly they will most likely all go tight in time. 
    Others will recommend their favorite lubricant, but my dislike for lubing action centers is that it only treats the symptom, not the actual issue.  The bushings remain tight, they are just more slippery.  So the problem itself needs to be resolved.
    In new parts where the parts are seizing up the bushing fibers have most likely been glued in and fitted to the pin with the wool fibers in an unstable state.  With use of the piano the fibers reposition themselves and the bushings become tight on the pin.  In the early 90s I was involved in a research project where we found this problem created by a number of different methods of bushing installation.  A thorough  (meaning not too quick) burnishing and fitting process usually will get the fibers to settle into a stable state so that they do not tighten up with use.
    Don Mannino RPT






  • 8.  RE: Seizing Hammer Shanks

    Registered Piano Technician
    Posted 10-28-2024 10:54
    Addendum to my earlier short reply follows.  I edited my message online, but it apparently doesn't update messages remotely.

    Others will recommend their favorite lubricant, but my dislike for lubing action centers is that it only treats the symptom, not the actual issue.  The bushings remain tight, they are just more slippery.  So the problem itself needs to be resolved.

    In new parts where the parts are seizing up the bushing fibers have most likely been glued in and fitted to the pin with the wool fibers in an unstable state.  With use of the piano the fibers reposition themselves and the bushings become tight on the pin.  In the early 90s I was involved in a research project where we found this problem created by a number of different methods of bushing installation.  A thorough  (meaning not too quick) burnishing and fitting process usually will get the fibers to settle into a stable state so that they do not tighten up with use.

    Don Mannino RPT






  • 9.  RE: Seizing Hammer Shanks

    Registered Piano Technician
    Posted 10-28-2024 12:24

     Vodka and a hair dryer might help prior to resorting to lube.




  • 10.  RE: Seizing Hammer Shanks

    Posted 10-28-2024 12:48

    I recall a chapter using Fantastic cleaner and it worked really well. I think at first it would seize up but then loosen overnight, or something like that. Not sure if the Fantastic was deluded or used straight.



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    "That Tuning Guy"
    Scott Kerns
    Lincoln, Nebraska
    www.thattuningguy.com
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  • 11.  RE: Seizing Hammer Shanks

    Registered Piano Technician
    Posted 10-29-2024 00:52

    Fantastic was used to neutralize the acids in old verdigris infected Steinway parts.  I don't think it is appropriate in this case.



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    Blaine Hebert RPT
    Duarte CA
    (626) 390-0512
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  • 12.  RE: Seizing Hammer Shanks

    Registered Piano Technician
    Posted 10-29-2024 15:22

    This product I think was suggested to address verdigris. I don't know if it'll work for this. 

    Bit the bigger point is that I think the manufacturers have to be alerted to this problem, it's not the first time it's occurring and I think it's unacceptable. We shouldn't passively accept that we have to re-pin an entire set of flanges in order to correct what is most likely a manufacturing defect brought about by attempts to cut costs. So I hope those who encounter this will take it upon themselves to alert the manufacturers to these problems or the dealers who are selling these parts and let them know that something needs to be done about it  



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    David Love RPT
    www.davidlovepianos.com
    davidlovepianos@comcast.net
    415 407 8320
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  • 13.  RE: Seizing Hammer Shanks

    Member
    Posted 10-28-2024 14:23

    I think your best bet is to do all 88 and keep track with chaulk if you want to try samples. It is reminiscent of the problems that plaque certain makes of pianos. New flanges will not solve the issue since the problem is in the pin bushing contact which is in the hammer shank. Poor quality bushing cloth could be a factor something I ran into on a Baldwin grand. No matter what I did with lubes, teflon, reaming and burnishing, new pins the same 2 notes kept seizing . I would suggest popping out the center pins and the bushings and look at smoothness of the pin cut, plating . At the same time examine the felt for quality , loose strands of wool fiber. repin and rebush some samples with top quality parts and be careful of the amount of glue. Playing the piano generates heat and can cause seizing .

    If the flanges and shanks are original maybe the parts have some of the parrafin bleeding out of course you mentioned all new parts I think 

    Wims idea of contacting the rebuilder is good to at least find out the parts source. Hopefully the issue is not with whippens and damper flanges



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    James Kelly
    Owner- Fur Elise Piano Service
    Pawleys Island SC
    (843) 325-4357
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  • 14.  RE: Seizing Hammer Shanks

    Registered Piano Technician
    Posted 11-01-2024 00:39

    Vodka, or denatured alcohol is a cure for a specific problem, namely bushing cloth which had not been sized properly.   This was common for a time in the 60s and 70s with Wurlitzers and such but I haven't seen it piano of this era.   This reminds me more of the type of problem with some more modern Korean and Chinese pianos:  they will go along for a time then suddenly manifest sluggishness seemingly at random and not just with the hammers, but also in the damper undercover flanges and others.  This is what Don Mannino was talking about and was a fault of the bushing cloth itself.  

    I assume we're talking about hammer flanges specifically here.  Whippen and jack flanges are pinned to looser specs.  When I first encounter this I will repin the affected flanges, mark them with chalk and explain to the customer that this problem is likely to recur without warning.  If a great number of the flanges have been affected I think in the long run it would be easier for everyone concerned to just rebush and repin all the flanges.  In a new or newly restored piano this should be certainly be a warranty issue.  This is aggravating for the customer, a big hit for the dealer but, for the technician, anything less can only come back to haunt him.  It doesn't matter if it's not your fault, you have now made it your problem.  And this is something that can much easier be done in the shop than in the customer's house with some significant saving of time and control of the finished product.  I've used Renner's bushing cloth with good results, and I finish off with a heated broach for consistency before I repin.



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    Cecil Snyder RPT
    Torrance CA
    (310) 542-7108
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  • 15.  RE: Seizing Hammer Shanks

    Registered Piano Technician
    Posted 11-01-2024 08:17

    Cecil Snyder,

    Thank you for your insights. I have two thoughts: 1) The problem is not mine, it's that of the piano's owner and the dealer who sold it to him, and 2) I dread rebushing parts. I have never been adept at it, and I am not talented enough to perform a factory-quality job. If I were king, I'd pop all the hammers off the shanks and flanges, install new (dependable) shanks and flanges, re-hang the hammers, and regulate. If the piano were mine (playing the role of my client), I'd want the seizing parts out of my action once and for all for peace of mind.

    David G. Hughes, RPT



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    David Hughes RPT
    Vintage Case Parts
    Glyndon MD
    (443) 522-2201
    ------------------------------



  • 16.  RE: Seizing Hammer Shanks

    Member
    Posted 11-01-2024 15:27

    Here is a question for you..was the action done in Poland and are all the top action parts NEW or used ? I think the issue is the center pin /bushing  cloth/glue interaction. The best solution is to remove all of them and take them to your shop, measure the torque/friction of the flange with a gram gauge and record it, take out the center pin, mic it, go up a half size pin, use a reamer to enlarge the bushing and burnish it. repin and check the flange with a gram gauge . you need the proper swings and grams that are within the proper ranges. You are looking for friction that is consistent and same with swings. 

    If you do a few every day you will not lose your mind. Dont forget to number each hammer on the underside in pencil or you will go insane. Ask me how I know. If the problem returns you will know its the cloth or glue or both. The other thing to do is to record the temperature and humidity levels because there can be environmental issues as well. I see lots of pianos here that re-act to weather and environment. Many people have no idea how best to use air conditioning and why opening windows and doors is not a great idea. Some clients have pianos over floor registers, next to wall vents and below ceiling vents. In the end it is the customers problem - Regarding repinning I have 3 types of tools- a plier type tool, a grip/ray gun tool and one that is like a paper punch. If you can find it you can get long center pin stock and do gang re-pinning



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    James Kelly
    Owner- Fur Elise Piano Service
    Pawleys Island SC
    (843) 325-4357
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  • 17.  RE: Seizing Hammer Shanks

    Registered Piano Technician
    Posted 11-02-2024 08:49

    "1) The problem is not mine, it's that of the piano's owner and the dealer who sold it to him,"

    As we know, once you do any work then it becomes your problem.  I would replace the shanks, which is the only guaranteed solution.  

    David
     
    David Weiss Piano Service
    434-823-9733 Mobile
    www.davidweisspiano.com



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    David Weiss RPT
    Crozet VA
    (434) 823-9733
    davidweisspiano@gmail.com
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  • 18.  RE: Seizing Hammer Shanks

    Registered Piano Technician
    Posted 11-02-2024 09:27

    David Weiss,

    The problem is not mine. I did not rebuild the the piano, I did not promote or sell the piano. We as piano technicians do the best we can to serve our customers once a piano is in the home. I have explained all this to my client, he understands fully, and does not hold me responsible for his frustration and inconvenience.

    I am now preparing a brief letter to the dealer, explaining what's going on. It shall be the dealer's problem (technically and financially) to resolve the matter. We go to bat when we can, but we do not own our customers' pianos and their related problems (unless, of course, we created some malfunction, which we must rectify immediately at no cost). We have enough trouble keeping our dishwashers churning and maintaining fresh batteries in our TV remotes. 

    David G. Hughes, RPT



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    David Hughes RPT
    Vintage Case Parts
    Glyndon MD
    (443) 522-2201
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  • 19.  RE: Seizing Hammer Shanks

    Registered Piano Technician
    Posted 11-02-2024 10:44

    A well thought out resolution.  I wonder if the parts were Renner parts made for asean oems or perhaps counterfeit.  Another issue

    is how many current parts are bushed (wng excepted) using non-traditional adhesives and high frequency or led for curing.  Read

    past journal articles which describe in detail how Pratt-Read spent many hours glue sizing action centers and bushing and curing in

    hot boxes.  Most likely this was done with hot animal glue.  Many of those bushings are still moving freely today even after heavy use.

    Perhaps the old ways WERE better if more costly.



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    Parker Leigh RPT
    Winchester VA
    (540) 722-3865
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  • 20.  RE: Seizing Hammer Shanks

    Member
    Posted 11-02-2024 12:46

    Ha Ha speaking of dishwashers I finally fixed my Bosch dishwasher . Almost as bad to repair as a drop action spinet with plastic elbows. Anyway first was told it was a part called a diverter valve because water would not pump up to the top spray arm and clean items in the top basket. Another part was the pod dispenser for which I had to remove the front panel, unplug wires, install new part. It still failed to dissolve the pods totally.Then I put in a new water inlet valve. It probably made the water cleaner but still no water was going to the top rack. In desperation I did one more deep dive to a parts supply site and found a video on how to put in a new circulation pump that has a heater element. The video had a long involved list of steps that I ignored since by this time I knew how to go through the side , get out the pump and install the new one . Of course you always shut off the water supply and unplug the washer machine. Of course the pump was the most expensive part about $235 . If I added up the time, effort it took I was under water. If I had called a technician to do the repair I would have been charged a service call etc. 

    I think I may go to appliance school when I give up the piano gig. 

    David - once you touch it you own it. I doubt the dealer will do much. It would be good to find out exactly where in Poland the rebuild was done and how action centers where rebushed. So far has there been any problems with the whippens, key bushings, damper flanges ?  

    Your best protection is to keep detailed records of what you repaired and when you do flanges test samples with a gram gauge before and after

    I had a customer that wanted me to write a letter to Petrof to get her a replacement piano . When it was moved to her custom built house it sounded different Of course it did high ceilings lot of stuffed couches and chairs rugs . It was the room acoustics that was sucking up the sound . She moved it back to the original condo and it was fine. I found out later the new Petrof she bought was new to her purchased at a warehouse chop shop operation



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    James Kelly
    Owner- Fur Elise Piano Service
    Pawleys Island SC
    (843) 325-4357
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  • 21.  RE: Seizing Hammer Shanks

    Registered Piano Technician
    Posted 11-02-2024 14:38

    If it comes down to rebushing and repining all the flanges it's probably faster and cheaper to just install a new, and better, set of shanks and flanges, or if available, just a set of quality flanges already bushed. 



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    David Love RPT
    www.davidlovepianos.com
    davidlovepianos@comcast.net
    415 407 8320
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  • 22.  RE: Seizing Hammer Shanks

    Registered Piano Technician
    Posted 11-02-2024 16:58

    David Love,

    Precisely. Thanks.

    David G. Hughes, RPT



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    David Hughes RPT
    Vintage Case Parts
    Glyndon MD
    (443) 522-2201
    ------------------------------